Detailed Project Report (DPR) on Single Super Phosphate (S.S.P) & Sulphuric Acid

Detailed Project Report (DPR) on Single Super Phosphate (S.S.P) & Sulphuric Acid

SINGLE SUPER PHOSPHATE & SULPHURIC ACID

[EIRI/EDPR/1182] J.C.:9833XL


INTRODUCTION

Fertilizers are substances which are introduced into the oil to increase  the yields of agricultural crops.  In addition to increasing  the amount of agricultural produce, fertilizers  also improve  their  quality.  Thus with the  use  of  fertilizes  the starch,  sugar, protein and oil content of plant is raised,  this in   turn  increases  the  contents  of  fats  and  proteins   in livestock's  products.  The use of fertilizers  increases  the strength of such products as flax, cotton, and wool.  Fertilizers increase  the  resistance  of plants  to  disease,  drought,  low temperatures and other conditions which hinder the development of plants.

Fertilizers are broadly classified in two types. (1) organic eg.  manure etc and (2) Inorganic eg. Calcium  Ammonium  Nitrate, Super  phosphate  etc.  Inorganic  fertilizers  are  salts  which contain  elements  essential  for  plant  growth  and  which  are introduced  into the soil to obtain large crops regularly.  About 60 of the elements are found in composition    of  the  various plants. Primarily, carbon, oxygen and hydrogen, which make up the principal part of plant matter, and also nitrogen, phosphorous, potassium,  magnesium, sulphur, calcium end iron are utilized  in formation  of plant tissues and are necessary for  normal  growth and development of plants.

Inorganic  fertilizers are further classified  according  to the  role  they play in soil chemistry, the number and  types  of nutrients elements they contain, their physiocohemical properties and  in  particular,  their  solubility  in  soil  water,   their physiological  effect  on  the soil to which  the  fertilizer  is applied,  method  used  for  manufacturing  them  etc.  They  are classified  as direct or indirect fertilizers according to  their agrochemical  nature.  Direct fertilizers  contain  the  nutrient elements in the form of compounds which are directly  assinilated by   plants.  Indirect  fertilizers  are  substances  which   are introduced to the soil mainly to improce its mechanics,  chemical or biological properties.


COST ESTIMATION

Plant Capacity            330 MT/Day  

Land & Building (30,000 sq.mt.)    Rs. 33.41 Cr    

Plant & Machinery                    Rs. 28.48 Cr 

Working Capital for 2 Months    Rs. 46.72 Cr 

Total Capital Investment          Rs. 111.33 Cr 

Rate of Return                          42%

Break Even Point                      36%


CONTENTS

INTRODUCTION

SULPHURIC ACID

BRIF DESCRIPTION

SULPHURIC ACID

USES & APPLICATIONS

B.I.S. SPECIFICATION

MARKET SURVEY

SULPHURIC ACID

PRESENT MANUFACTURES

MECHANISM OF SUPER PHOSPHATE

PROCESS OF MANUFACTURE

CRUSHIGN AND GRINDING OF PHOSPHATE ROCK

MANUFACTURING OF SULPHURIC ACID BY CONTACT PROCESS

FOW PROCESS DIAGRAM

METHOD OF PRODUCING CONCENTRATED PHOSPHORIC ACID COMPOUNDS FROM PHOSPHATE ROCK

CONTACT METHOD OF PRODUCING SULPHURIC ACID

SUPPLIERS OF RAW MATERIALS

RAW MATERIAL SECTION

COMPLETE SUPPLIERS OF PLANT AND MACHINERY

COMPLETE PLANT AND EQUIPMENTS SUPPLIERS FOR SUPER PHOSPHATE

SUPPLIER OF  PLANT AND MACHINERY


APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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