Detailed Project Report (DPR) on sodium aluminium sulphate (Capacity: 4 MT/Day)

Detailed Project Report (DPR) on sodium aluminium sulphate (Capacity: 4 MT/Day)
4569
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India
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Industry Overview

Sodium aluminum sulfate (SAS) is a white, free-flowing powdered material that occurs as colorless crystals. It is widely used as a leavening acid in baking powders and in various prepared food products, including institutional and retail cake, cookie, biscuit, muffin, self-rising flour, and baking mixes. In addition to its role as a leavening ingredient, SAS is used as a buffer, neutralizing agent, stabilizing agent, firming agent, and as a replacement component in yeast foods.

Sodium aluminum sulfate is commonly combined with monocalcium phosphate in double-acting baking powders. Its reaction with baking soda occurs at elevated temperatures, contributing to gas release during baking applications. SAS is also used in specific food processing applications, where it can influence product characteristics such as crumb color, texture, blistering, and gas hole formation.

The material has applications in products such as chocolate cakes, English muffins, and tortillas, where it contributes to desired quality attributes. However, due to its sodium content and considerations related to food additive safety, its use is subject to evaluation and regulatory guidelines established by relevant food safety organizations.

Cost Estimation

Plant Capacity 4 MT/Day
Land & Building (800 sq.mt.) Rs. 1.21 Cr
Plant & Machinery Rs. 70 Lac
Working Capital for 1 Month Rs. 29 Lac
Total Capital Investment Rs. 2.31 Cr
Rate of Return 11%
Break Even Point 83%

Content Index

  • INTRODUCTION
  • IT IS ALSO USED AS A
  • COMPOSITION
  • CHEMICAL STRUCTURE OF SAS
  • USES AND APPLICATION
  • PROPERTIES AND CHARATERITICS
  • SOLUBILITY
  • THE FOLLOWING FOOD MAY CONTAIN ALUMINUM SODIUM SULFATE:
  • IS SODIUM ALUMINUM SULFATE SAFE TO EAT?
  • FDA
  • EFSA
  • SAFETY RE-EVALUATION IN 2018
  • JECFA
  • CHEMICAL PROPERTIES
  • HEALTH HAZARD IN SODIUM ALUMINIUM SULPHATE
  • HEALTH HAZARD
  • FIRE HAZARD
  • SAFETY PROFILE
  • HAZARDS
  • REACTIVITY ALERTS
  • AIR & WATER REACTIONS
  • FIRE HAZARD
  • HEALTH HAZARD
  • REACTIVITY PROFILE
  • BELONGS TO THE FOLLOWING REACTIVE GROUP(S)
  • POTENTIALLY INCOMPATIBLE ABSORBENTS
  • RESPONSE RECOMMENDATIONS
  • ISOLATION AND EVACUATION
  • FIRE FIGHTING
  • NON-FIRE RESPONSE
  • PROTECTIVE CLOTHING
  • MATERIAL SAFETY DATA SHEET OF SODIUM ALUMINIUM SULFATE
  • HAZARDS IDENTIFICATION:
  • CLASSIFICATION OF THE SUBSTANCE OR MIXTURE
  • GHS LABEL ELEMENTS
  • HAZARD AND PRECAUTIONARY STATEMENTS
  • COMPOSITION/INFORMATION ON INGREDIENTS:
  • FIRST AID MEASURES:
  • FIRE FIGHTING MEASURES:
  • ACCIDENTAL RELEASE MEASURES:
  • HANDLING AND STORAGE:
  • EXPOSURE CONTROLS/PERSONAL PROTECTION:
  • STABILITY AND REACTIVITY:
  • MANUFACTURING PROCESS OF SODIUM ALUMINIUM SULPHATE
  • REACTION
  • PRINCIPLES OF PLANT LAYOUT
  • STORAGE LAYOUT:
  • EQUIPMENT LAYOUT:
  • SAFETY:
  • PLANT EXPANSION:
  • FLOOR SPACE:
  • UTILITIES SERVICING:
  • BUILDING:
  • MATERIAL-HANDLING EQUIPMENT:
  • RAILROADS AND ROADS:
  • MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
  • PLANT LOCATION FACTORS
  • PRIMARY FACTORS
  • SPECIFIC FACTORS
  • EXPLANATION OF TERMS USED IN THE PROJECT REPORT
  • PROJECT IMPLEMENTATION SCHEDULES
  • PROJECT HANDLING
  • PROJECT SCHEDULING
  • PROJECT CONSTRUCTION SCHEDULE
  • TIME SCHEDULE
  • ADDRESSES OF RAW MATERIAL SUPPLIERS
  • ADDRESSES OF PLANT AND MACHINERY SUPPLIERS

Appendix

  • 01. PLANT ECONOMICS
  • 02. LAND & BUILDING
  • 03. PLANT AND MACHINERY
  • 04. OTHER FIXED ASSESTS
  • 05. FIXED CAPITAL
  • 06. RAW MATERIAL
  • 07. SALARY AND WAGES
  • 08. UTILITIES AND OVERHEADS
  • 09. TOTAL WORKING CAPITAL
  • 10. TOTAL CAPITAL INVESTMENT
  • 11. COST OF PRODUCTION
  • 12. TURN OVER/ANNUM
  • 13. BREAK EVEN POINT
  • 14. RESOURCES FOR FINANCE
  • 15. INSTALMENT PAYABLE IN 5 YEARS
  • 16. DEPRECIATION CHART FOR 5 YEARS
  • 17. PROFIT ANALYSIS FOR 5 YEARS
  • 18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Frequently Asked Questions

Sodium aluminum sulfate is mainly used as a leavening acid in baking applications. It is commonly used in baking powders, cake mixes, biscuit mixes, muffins, and self-rising flour products. It helps control gas release during baking and contributes to desired texture and product characteristics.

Sodium aluminum sulfate is used in food processing as a buffering, stabilizing, neutralizing, and firming agent. It is often combined with other leavening ingredients to achieve specific baking performance, texture, and appearance in finished food products.

The manufacturing process of sodium aluminum sulfate involves chemical reaction and processing steps designed to produce the required compound quality. Industrial production generally includes reaction, processing, handling, and storage operations according to plant design requirements.

Plant planning considers factors such as raw material supply, market access, utilities, transportation, water availability, safety requirements, storage arrangements, and regulatory considerations. Proper evaluation of these factors supports efficient plant operation and future expansion planning.

Sodium aluminum sulfate safety depends on approved usage levels and regulatory evaluation. Food safety organizations assess additives based on scientific reviews, and manufacturers must follow applicable standards for safe handling and application.

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