Industry Overview
Sorbitol is a hexahydric alcohol belonging to the polyhydric alcohol family, which also includes compounds such as ethylene glycol and glycerol. Its close chemical relationship with these lower alcohols contributes to similar physical properties and a wide range of industrial applications. Sorbitol is highly soluble in water, with a 70% solution exhibiting higher viscosity and specific gravity than glycerin at the same concentration.
One of the most important characteristics of sorbitol is its excellent humectant property. Because it is stable, non-volatile, non-toxic, and non-irritating, it helps products retain moisture, freshness, softness, and flexibility during processing, storage, and use. Unlike many alternative materials, sorbitol is resistant to bacterial degradation and less susceptible to mould growth, making it suitable for numerous industrial formulations.
Chemically, sorbitol is inert and compatible with many substances. It can chelate metal ions such as iron, copper, and aluminum in aqueous solutions and undergoes reactions including oxidation, reduction, esterification, and etherification to produce valuable derivatives such as ascorbic acid (Vitamin C), sorbitans, and sorbides.
D-Sorbitol, commonly marketed as Sorbitol 70%, is a linear hexitol with the empirical formula C6H14O6 and a molecular weight of 182.2. Although naturally present in fruits such as black grapes, apples, plums, and cherries, commercial production is primarily carried out by hydrogenation of glucose syrup using a Raney nickel catalyst. Owing to its functional properties, sorbitol is widely used as a conditioning agent and humectant in diverse industrial applications.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 30 MT/Day |
| Land & Building (4840 sq.mt.) | Rs. 4.27 Cr |
| Plant & Machinery | Rs. 5.53 Cr |
| Working Capital for 1 Month | Rs. 5.70 Cr |
| Total Capital Investment | Rs. 16.14 Cr |
| Rate of Return | 55% |
| Break Even Point | 42% |
Content Index
- INTRODUCTION
- PROPERTIES
- USES/APPLICATIONS
- SPECIFICATION
- MARKET OVERVIEW
- MANUFACTURERS/SUPPLIERS
- RAW MATERIALS
- RAW MATERIAL SUPPLIERS
- MANUFACTURING PROCESS
- ENGINEERING DESIGN CONSIDERATIONS
- SUPPLIERS OF PLANT &MACHINERY
- UTILITY CONSUMPTION (ESTIMATED PER MONTH)
- ETP FACILITY
- SEWAGE AND WASTE WATER EFFLUENT
- PRINCIPLES OF PLANT LAYOUT
- PLANT LOCATION FACTORS
- ANTICIPATED ENVIRONMENTAL IMPACTS
- MITIGATION MEASURES (PROPOSED)
- HEALTH SAFETY AND ENVIRONMENT
- SAFETY & OCCUPATIONAL MEASURE
- PRELIMINARY LAYOUT
- PROPOSED IMPLEMENTATION SCHEDULE
- PROJECT FINANCIALS
- CONCLUSIONS
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
Sorbitol is a polyhydric alcohol widely used as a humectant, conditioning agent, and chemical intermediate. Its ability to retain moisture, remain chemically stable, and resist bacterial degradation makes it valuable in industrial applications. It is also used as a raw material for producing derivatives such as ascorbic acid (Vitamin C), sorbitans, and sorbides, making it an important specialty chemical in multiple manufacturing sectors.
Sorbitol is commercially produced by hydrogenating glucose syrup. During manufacturing, glucose syrup is reacted with hydrogen in the presence of a Raney nickel catalyst under controlled process conditions. The resulting product is purified to obtain commercial-grade sorbitol, commonly supplied as a 70% aqueous solution for industrial use.
Sorbitol is an effective humectant because it attracts and retains moisture while remaining stable during storage and processing. Its non-volatile nature minimizes moisture loss during heating and evaporation, helping products maintain freshness, softness, flexibility, and desirable processing characteristics across a wide range of industrial applications.
Sorbitol is a chemically stable hexahydric alcohol with good water solubility and broad compatibility with many chemicals. It can chelate certain metal ions in aqueous solutions and participates in oxidation, reduction, esterification, and etherification reactions. These characteristics make it a versatile intermediate for manufacturing several value-added chemical products.
Sorbitol occurs naturally in several fruits, but most commercial supplies are produced synthetically. Fruits such as black grapes, apples, plums, and cherries contain naturally occurring D-sorbitol. However, industrial demand is primarily met through the hydrogenation of glucose syrup because this process provides consistent quality and large-scale production.
A sorbitol manufacturing project typically evaluates raw material availability, process technology, plant and machinery selection, utilities, environmental management, plant layout, financial viability, and safety requirements. These considerations help ensure efficient production, regulatory compliance, operational reliability, and long-term commercial sustainability.
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