Industry Overview
Soybean (Glycine max) is an important oilseed crop valued for its high protein, oil, carbohydrate, vitamin, and mineral content. Dry soybean contains approximately 36% protein, 19% oil, 35% carbohydrate, including dietary fiber, and about 5% minerals. Soybean protein is considered one of the most economical plant-based protein sources and contains most of the essential amino acids required for human and animal nutrition.
Soybean cultivation has a long history in Asia, with Chinese cultivation records dating back to the third century B.C. Soybeans subsequently spread to Japan, Europe, and the United States. In India, Mahatma Gandhi introduced soybean use in 1935, while in the early 1960s Mahadeo Shahra promoted commercial soybean cultivation among farmers in Madhya Pradesh. The state subsequently became known as the "soya bowl" of India.
Soybeans are widely used for producing soy milk, tofu, soy curd, soy yogurt, soy milk powder, and other food products. The report covers the production of soy milk and related products, including raw-material requirements, processing operations, quality control, plant location, machinery, utilities, pollution control, plant layout, market considerations, and project economics. The proposed plant capacity is 2700 Ltr/Day.
Cost Estimation
| Particulars | Details |
|---|---|
| Plant Capacity | 2700 Ltr/Day |
| Land & Building (330 sq.mt.) | Rs. 28 Lac |
| Plant & Machinery | Rs. 17 Lacs |
| Working Capital for 1 Month | Rs. 55 Lacs |
| Total Capital Investment | Rs. 1.32 Cr |
| Rate of Return | 55% |
| Break Even Point | 54% |
Content Index
- INTRODUCTION
- FUTURE OF SOY PRODUCTS IN INDIA
- SOYA ARE USED AS FOLLOWING
- SOYA FOODS
- SOYA DRINKS
- DAIRY ALTERNATIVE
- SOYMILK
- TOFU
- OKARA
- SOYMILK POWDER
- DISADVANTAGES OF SOY MILK POWDER
- NUTRITIONALVALUE
- PLANT LOCATION
- MAP OF DISTRICT
- CLIMATE
- TRANSPORTATION
- BY FLIGHT
- BY TRAIN
- BY BUS
- CROP CALENDER &MAJOR CONSTITUENTS OF SOYBEAN
- GLOBAL SOYBEAN CROP CALENDAR
- INDIAN SOYBEAN CROP CALENDAR
- MAJOR CONSTITUENTS OF SOYABEAN
- PRODUCTION OF SOYA BEAN IN INDIA
- SOYBEAN GROWING AREAS IN INDIA
- MAJOR TRADING CENTERS OF SOYA BEAN
- SOYA MILK VS COW’S MILK
- UNIQUE FEATURE OF SOYA MILK
- ECOLOGICAL
- MARKET SURVEY
- INTRODUCTION OF DAIRY SECTOR IN INDIA
- REASON OF BUYING OF SOYA PRODUCT
- SOYBEAN: DOMESTIC SCENARIO
- SOYBEAN PRICE SCENARIO
- PROCESS FLOW
- BELOW IS THE FLOW FOR 1 KG OF BEANS OUTPUT
- QUALITY CONTROL
- QUALITY CONTROL AND STANDARDS
- PRODUCT SHOULD CONFORM TO THE PFA (PREVENTION OF FOOD ADULTERATION), ACT, 1955
- POLLUTION CONTROL:
- IMPLEMENTATION SCHEDULE
- PLANT LAYOUT FOR SOYA MILK & ITS PRODUCT
- SOY BASE PRODUCTION
- INDUSTRIAL PRODUCTION OF SOY MILK BASE
- BELOW THE STEPS IN SOY BASE PRODUCTION ARE DESCRIBED:
- PRODUCTION OF SOY MILK
- SOYA MILK PRODUCTION PROCESS
- RAW MATERIALS
- THE MANUFACTURING PROCESS
- PROCURING THE RAW MATERIALS
- DE-HULLING
- ROUGH GRINDING
- FINER GRINDING
- EXTRACTING
- BLENDING
- ASEPTIC STERILIZING
- HOMOGENIZING
- COOLING
- STORING
- PACKAGING
- BYPRODUCTS/WASTE
- METHOD OF MANUFACTURING SOYA TOFU
- SOAKING, GRINDING AND COOKING THE SOYBEANS
- SEPARATING THE SOY MILK
- COAGULATING THE SOY MILK
- PRESSING THE TOFU
- PASTEURIZING THE TOFU
- METHOD OF MANUFACTURING SOYBEAN CURD
- QUALITY CONTROL
- MACHINERY DETAILS
- COMPANY PUSHPANJALI AGRO TECH.
- GST EXTRA AS APPLICABLE
- TERMS & CONDITIONS:
- PRODUCTION CAPACITY
- AS PER CUSTOMER REQUIREMENT SOYA MILK REQUIREMENT/DAY (12 HRS)
- SO, MATERIAL REQUIREMENT BASIS ON REQUIREMENT-
- RAW MATERIAL SUPPLIER
- MACHINERY MANUFACTURER
- RAW MATERIAL PHOTOGRAPH
- PRODUCT PHOTOGRAPH
- SOYA MILK
- SOYA CURD
- SOYA YOGURT
- TOFU
- OKARA
- MACHINERY PHOTOGRAPH
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
Soybean is an oilseed legume valued primarily for its protein and oil content. The crop also provides carbohydrates, dietary fiber, vitamins, and minerals, making it an important raw material for food and feed applications. Soybean protein is considered a comparatively economical plant-based protein source and contains most of the essential amino acids needed for human and animal nutrition. Soybeans are processed into products such as soy milk, tofu, soy curd, soy yogurt, soy milk powder, and okara.
Soybean can be processed into a wide range of food products, including soy milk, tofu, soy curd, soy yogurt, soy milk powder, and okara. The report specifically covers processes associated with soy milk and related products. Depending on the manufacturing setup, soybean processing can involve de-hulling, grinding, extraction, blending, sterilization, homogenization, cooling, storage, and packaging. Tofu production additionally involves coagulation and pressing of separated soy milk.
Soy milk production generally involves preparing the soybeans, de-hulling, rough and fine grinding, extracting the soy milk, blending, heat treatment or aseptic sterilizing, homogenizing, cooling, storing, and packaging. Proper raw-material preparation and controlled processing are important for obtaining a consistent product. The report also identifies the procurement of raw materials and quality control as important parts of the manufacturing operation. Processing conditions should be established according to the product specification, equipment design, and applicable food-safety requirements.
A soy milk manufacturing plant requires equipment corresponding to the stages of soybean preparation, grinding, extraction, blending, heat treatment, homogenization, cooling, storage, and packaging. The precise machinery configuration depends on plant capacity, product range, processing method, automation level, and packaging requirements. The report includes a dedicated machinery-details section and also covers machinery manufacturers, production capacity, raw-material requirements, and plant layout. Equipment should be selected to support hygienic food processing and consistent product quality.
The proposed plant capacity stated in the project report is 2700 Ltr/Day. This capacity is presented in the cost-estimation section of the report and relates to the planned production facility for soy milk and its products. Actual operating output can depend on factors such as equipment utilization, operating hours, raw-material availability, product mix, process efficiency, maintenance, and packaging arrangements. The report also contains a separate section addressing production capacity and customer-requirement-based soya milk production.
Quality control in soy milk production covers raw-material quality, hygienic processing, process control, product consistency, and compliance with applicable food standards. Soybeans should be appropriately handled and stored because excessive moisture can contribute to deterioration and oxidation of fats. The manufacturing process should maintain suitable hygienic conditions from raw-material preparation through packaging. The report includes sections on quality control, quality-control standards, and conformity with the PFA (Prevention of Food Adulteration), Act, 1955, as stated in the project documentation.
Okara is a major solid byproduct associated with soy milk production. It is generated when the extracted soy milk is separated from the insoluble soybean material. The report specifically includes a byproducts/waste section and identifies okara among the products covered by the project. Depending on the processing system and quality characteristics, soybean residues may be considered for suitable further utilization rather than being treated solely as waste. Effective handling of byproducts and process waste is also important for maintaining hygienic plant operations and minimizing environmental impacts.
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