SPICES (MASALA) UNIT (CAPACITY: 3000 KG/DAY)
[EIRI/EDPR/4636] J.C.: 2853XL
Spices which are basically plant products, have a definite role to play in enhancing the taste flavour, relish or piquancy of any food; most of the spices are pagrant, aromatic and pangent. They comprise seeds, bartes, rhizome, leaves fruits and other parts of plants, which belong to varigated species and genera since time immorial, India in renamed to be the wave of spices. Most important spices like black pepper (king of spices) cardamom (queen of spices) cardamom (queen of spices), ginger, chilies and turmeric, which are produced in India import it great reputation and these constitute. The major group of spices. In the list of spices, clave, nutmeg, cinnamon and cassia are known as tree spices, however, spices like fennel, fenugreek, garlic, onion, coriander, cumin, vanilla, saffron etc.
COST ESTIMATION
Plant Capacity 3000 Kg./Day
Land & Building (72000 sq.ft.) Rs. 5.42 Cr
Plant & Machinery Rs. 83.00 Lac
Working Capital for 1 Month Rs. 3.25 Cr
Total Capital Investment Rs. 9.65 Cr
Rate of Return 28%
Break Even Point 51%
CONTENTS
INTRODUCTION
THERE ARE A NUMBER OF SPICES USED ALONG WITH FOOD, NAMELY
USES AND APPLICATIONS
B.I.S. SPECIFICATIONS
METHOD OF TEST FOR SPICES AND CONDIMENTS
SCOPE
EXTRANEOUS MATTER
GRINDING OF SAMPLE FOR CHEMICAL ANALYSIS
PRINCIPLE
TOTAL ASH
APPARATUS
DETERMINATION
WATER-INSOLUBLE ASH
ACID INSOLUBLE ASH
PROCEDURE
MOISTURE CONTENT
TERMINOLOGY FOR SPICES AND CONDIMENTS
SCOPE
TERMINOLOGY
TABLE -1 LIST OF SPICES AND CONDIMENTS
INDIAN SPICES SCENARIO
EXPORTS TREND
MAJOR EXPORT DESTINATIONS
GOVERNMENT INITIATIVES
EXPORT DEVELOPMENT AND PROMOTION OF SPICES
DECODING INDIAN SPICE MARKET
GROWTH TRAJECTORY
NAVIGATING INDIA'S DIVERSITY
INNOVATION AND CHALLENGES IN SPICE INDUSTRY
OPPORTUNITIES
REGULATORY AND LICENSING:
MAKING/SELLING/MAINTAINING MACHINERY AND EQUIPMENT:
ECO-FRIENDLY FERTILIZERS AND PESTICIDES:
MARKETING:
DIY USES OF SPICES:
MARKET OF SPICES IN INDIA
SOME FLAVOURSOME INDIAN SPICES DATA
OVERVIEW OF SPICE INDUSTRY
INDIA MARKET
TOP 10 SPICES (BY PRODUCTION 2019-2020)
PRODUCTION VOLUME OF SPICES IN INDIA
PRODUCTION PROJECT
EXPORT MARKET OF SPICES & SPICE PRODUCTS
EXPORT PROJECTIONS
SIZE OF THE INDIAN INDUSTRY
GLOBAL SPICE MARKET
INDIAN PACKAGED SPICES MARKET
PACKAGED SPICES MARKET – GROWTH PROJECTIONS
PACKAGED SPICES MARKET – LANDSCAPE
PACKAGED SPICES – MARKET SHARE
PACKAGED SPICE INDUSTRY – KEY BRANDS
INDIAN SPICES - BRANDED MARKET
BRANDED PLAYERS
TOP BRANDS
1. EVEREST MASALA
2. MDH
3. BADSHAH MASALA
4. EASTERN
5. CATCH
6. PRIYA
7. PUSHP
8. MTR
INDIAN SPICE INDUSTRY – INVESTMENT LANDSCAPE
INDIAN SPICE INDUSTRY - AN INVESTMENT DESTINATION
COMPLETED DEALS
INDIAN SPICE INDUSTRY - EXPERT VIEWS
MARKETING OF SPICES IN INDIA
COMPARATIVE ADVANTAGE
HIGH DOMESTIC DEMAND
DEMAND FOR SPICES FROM THE UPWARDLY MOBILE MIDDLE CLASS IS ON THE INCREASE
LOW PRODUCTIVITY OF INDIAN SPICES
POOR AVAILABILITY OF INPUTS
NON-AVAILABILITY OF SUITABLE FERTILIZERS AND INFRASTRUCTURE
LACK OF REAL TIME KNOWLEDGE
MECHANIZATION OF SPICE PRODUCTION AND PROCESSING
INDIAN BRANDED SPICES MARKET
MARKETING TASK FOR INDIAN SPICES
CHALLENGES IN MARKETING OF SPICES
EFFORTS IN MARKETING DEVELOPMENT
DEVELOPMENT OF TRANSPORT AND COMMUNICATION FACILITIES
INSTITUTIONAL MARKETING
MARKET INTELLIGENCE AND MARKET REGULATION
EXTENSION OF VOLUNTARY/ COMPULSORY GRADING
STABILIZING PRODUCTION AND ENSURING COMPETITIVE PRICES FOR EXPORTS
VALUE ADDITION-THE CURRENCY FOR FUTURE
IMPROVED PACKAGING AND BRANDING OF SPICES
EXPORT PERFORMANCE OF SPICES
EXPORT PERFORMANCE OF SPICES DURING APRIL -SEPT 2021-22 COMPARED WITH APRIL- SEPT 2020-21
MANUFACTURERS/SUPPLIERS/EXPORTERS OF SPICES
IMPORTER OF SPICES
FORMULATIONS OF PREMIX MASALA
FORMULATIONS OF KITCHEN MASALAS
FORMULATION OF KITCHEN KING MASALA
FORMULATION OF PASTA MASALA
BIRYANI/PULAV MASALA
PIZZA MASALA
NOODLE MASALA
SANDWICH MASALA
BHELPURI MASALA
CHAAT MASALA
PUNJABI GARAM MASALA
FORMULATIONS AND PROCESS OF MANUFACTURE OF SPICES
PROCESSING OF FINE SPICE AND CURRY POWDER INVOLVE THE OPERATIONS AS UNDER:
SOUTH INDIAN CURRY
FISH MASALA
FISH KABAB MASALA
FISH PULAO MASALA
POTATO MEAT PURI MASALA
MASALA FOR RICE OF FISH
PICKLE MASALA (MANGO)
THANDAI - POWDER
CHAT MASALA
FISH - MASALA
JAL - JEERA
CURRY-POWDER
TANDOORI CHICKEN POWDER
SAMBHAR POWDER
GARAM MASALA
FORMULATION OF TEA MASALA
MUTTON BIRYANI MASALA
DISINTEGRATING AND POWDERING
PRINCIPLES OF OPERATIONS
DRYING
GRINDING
PRINCIPLES OF OPERATIONS:
MIXING
PACKING
IMPORTANT STEPS IN HARVESTING, PROCESSING & STORAGE OF SPICES
HARVESTING - SOME CRITICAL ASPECTS
PROCESSING - ONE MINUTE IN BOILING WATER
WHY CONTROL THE MOISTURE CONTENT
HYGIENE - ENVIRONMENT AND PERSONAL
POINTS TO BE OBSERVED IN THE STORAGE OF PEPPER
PRE-HARVEST, HARVEST AND POST-HARVEST OPERATIONS
PRE-HARVEST
HARVEST
POST - HARVEST
CHILLIES
PRE-HARVEST AND POST - HARVEST OPERATIONS
PRE-HARVEST OPERATION
HARVESTING - IMPORTANT POINTS
POST-HARVEST HANDLING - THINGS TO REMEMBER
STORAGE PRECAUTIONS
DRIED GINGER
EXPORT OF GINGER
THE WORLD MARKET FOR GINGER
LIMIT OF CONTAMINANTS STIPULATED BY IMPORTING COUNTRIES
PRE-HARVEST AND POST-HARVEST OPERATIONS IN GINGER
PRE-HARVEST OPERATION - SOME CRITICAL ASPECTS
HARVESTING-IMPORTANT POINTS
PROCESSING - THINGS TO REMEMBER PEELING
DRYING
BLEACHED GINGER - PROCESSING
PACKING
STORAGE - SOME PRECAUTIONS
THE FUTURE OF INDIA'S GINGER EXPORT
CUMIN & FENNEL
PRE-HARVEST AND POST HARVEST OPERATIONS
PRE-HARVEST OPERATION-SOME CRITICAL ASPECTS
HARVESTING /IMPORTANT POINTS
PROCESSING- THINGS TO REMEMBER
STORAGE PRECAUTIONS
TURMERIC
PRE-HARVEST OPERATION-SOME CRITICAL ASPECTS
HARVESTING-IMPORTANT POINTS
PROCESSING - THINGS TO REMEMBER
PACKING
STORAGE PRECAUTIONS
PACKAGING OF GROUND SPICES
PROFITABLE LIFE OF GROUND SPICES IN DIFFERENT FLEXIBLE POUCHES IN 100 G. CONSUMER PACKS AT 92% RH & 38%C (ACCELERATED STORAGE CONDITION)
PROBABLE SHELF LIFE OF GROUND SPICES IN DIFFERENT FLEXIBLE POUCHES IN 100G. CONSUMPTION PACKS AT 65% RH & 270C (INDIAN STANDARD CONDITION)
THE IMPORTANT FINDINGS OF THE STUDY ARE AS FOLLOWS:
BULK PACKAGING AND STORAGE OF WHOLE SPICES
OTHER FORMULATION OF MASALAS
PICKLE MASALA (MANGO)
CURRY POWDER
RAITA MASALA:-
JALJIRA
FORMULATIONS OF CURRY POWDERS
FORMULA NO. 1 MADRAS CURRY POWDER
FORMULA NO. 2 SAMBHAR POWDER
FORMULA NO. 3 GARAM MASALA
ADDRESSES OF PLANT AND MACHINERY SUPPLIERS
COMPLETE PLANT AND EQUIPMENT SUPPLIERS FOR SPICE/MASALA UNIT
SUPPLIERS OF PACKAGING SOLUTIONS FOR SPICES
SUPPLIERS OF WEIGHING MACHINES
SUPPLIERS OF LABORATORY EQUIPMENT AND LAB TESTING EQUIPMENTS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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