SPRAYABLE PRESSURE SENSITIVE MATTRESSES ADHESIVE (CAP: 2 MT/DAY)
[EIRI/EDPR/4474] J.C.: 2688INR, 2689US$
Mattress adhesive plays an important role in the mattress and bed making industry. The glue is responsible for keeping the different layers of mattresses together by bonding materials that are under the cover. Mattress adhesive can be used for instance for toppers, pocket spring and sandwich mattresses as well as open and closed cell foam mattresses, 7 zone mattresses and gel and memory foam mattresses.
The mattress and bed making industry is currently experiencing changes in regards of materials and material quality: more and more foams are used to make mattresses, and the need for efficient solutions is becoming paramount. Therefore, the mattress adhesives market is shifting towards more sustainable solutions such as hot melt glues and advanced water based adhesives. At the same time the requirements and need for mattress glue are greater than ever: the finished products must be long lasting, well ventilated, efficient to pack and transport as well as easy to clean and store without compensation on the quality.
A mattress is a large, rectangular pad for supporting the reclining body, designed to be used as a bed or on a bed frame, as part of a bed. Mattresses may consist of a quilted or similarly fastened case, usually of heavy cloth, that contains materials such as, foam rubber, or a framework of metal springs.
Mattresses are usually placed on top of a bed base which may be solid, as in the case of a platform bed, or elastic, such as an upholstered wood and wire box spring or a slatted foundation. Popular in Europe, a divan incorporates both mattress and foundation in a single upholstered, footed unit. Divans have at least one innerspring layer as well as cushioning materials.
COST ESTIMATION
Plant Capacity 2 MT/Day
Land & Building (800 sq.mt.) Rs. 1.04 Cr
Plant & Machinery Rs. 60.00 Lac
Working Capital for 2 Months Rs. 1.77 Cr
Total Capital Investment Rs. 3.56 Cr
Rate of Return 22%
Break Even Point 63%
CONTENTS
INTRODUCTION
ADVANTAGE OF MATTRESSES ADHESIVE
PROPERTIES AND CHARACTERISTICS
SPRAY SYSTEM FOR ADHESIVE
TYPES OF ADHESIVE FOR MATTRESSES
3 TYPES OF ADHESIVES FOR MATTRESSES
1. SOLVENT BASED MATTRESS GLUE SOLUTIONS
2. WATERBORNE MATTRESS ADHESIVES
3. HOT MELT MATTRESS ADHESIVE
MARKET OVERVIEW OF SPRAY ADHESIVE
SPRAY ADHESIVES MARKET TRENDS:
SPRAY ADHESIVES MARKET DRIVERS:
SPRAY ADHESIVES MARKET RESTRAINTS:
OPPORTUNITIES IN THE SPRAY ADHESIVES MARKET:
CHALLENGES IN THE SPRAY ADHESIVES MARKET:
SPRAY ADHESIVES MARKET SEGMENTATION:
BY TECHNOLOGY:
BY APPLICATION:
SPRAY ADHESIVES MARKET REGIONAL ANALYSIS:
SPRAY ADHESIVES MARKET KEY PLAYERS:
MARKET SCENARIO OF INDIAN MATTRESSES
MAJOR COMPANIES
KEY MARKET TRENDS
THE UNORGANIZED SECTOR IS DOMINATING THE MARKET
RESIDENTIAL APPLICATION HOLDS A MAJOR MARKET SHARE
COMPETITIVE LANDSCAPE
MAJOR PLAYERS
MARKET CONCENTRATION
GLOBAL MARKET OF PU FOAMS
CONSTRUCTION
SIZES
ADVANTAGES AND DISADVANTAGES OF A POLYURETHANE MATTRESS
ADVANTAGES
DISADVANTAGES
USAGE AND APPLICATION
B.I.S. SPECIFICATION
WATER BASED ADHESIVE SYSTEM
WHAT IS A WATER-BASED ADHESIVE?
FIGURE: POLYMER COLLOID SUSPENSION IN WATER
POLYMER COLLOID DISPERSIONS
FIGURE: POLYMER NANOPARTICLE MICELLE SHOWING THE POLYMER
SURROUNDED BY SURFACTANT
HOW DO SPRAYABLE WATER-BASED ADHESIVES WORK?
2-PART WATER-BASED ADHESIVES
1-PART WATER-BASED ADHESIVES
FORMULATION AND PROCESS OF SPRAYABLE PRESSURE SENSITIVE
MATTRESSES ADHESIVE
MANUFACTURING PROCESS OF SPRAYABLE PRESSURE SENSITIVE
MATTRESSES ADHESIVE
PROCESS FLOW DIAGRAM
COMPOSITION OF PRESSURE SENSITIVE ADHESIVE
A. FOR GENERAL PURPOSE TAPE
B. COMFORTABLE HIGH TACK ADHESIVE
C. FIRM REPOSITIONABLE ADHESIVE
D. SELF-CROSSLINKABLE ADHESIVE
C. POST CROSSLIKKABLE ADHESIVE
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
PLANT LAYOUT
SUPPLIERS OF PU FOAM MATTRESS
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF DG SETS
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF EXHAUST FAN
SUPPLIERS OF TESTING EQUIPMENTS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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