Detailed Project Report (DPR) on Steel Bright Bars

Detailed Project Report (DPR) on Steel Bright Bars

STEEL BRIGHT BARS

[EIRI/EDPR/1979] J.C.: 876


INTRODUCTION

Steel bar with a clean, smooth, bright surface, which may be ground or, sometimes, polished, and a round cross section it is characterized by highly precise dimensions. Carbon and alloy tool steel and certain grades of alloy structural steel are chiefly produced in this form. Silver steel is used without mechanical surface working. Bright bars are basically re-rolling products. The Bright bars are basically the raw material for a number of industries engaged in the manufacture of items such as bolts, nuts, shafts Iron bar etc.

Bright steel bar is usually a carbon steel alloy which has had the surface condition improved by drawing, peeling or grinding over the hot rolled finish supplied by the steel mill. Advantages achieved include improved machining, less wastage at component production stage, enhancement of physical and mechanical properties and improved dimensional tolerances and straightness.

Bright drawn mild steel is an improved quality material, free of scale, and has been cold worked (drawn or rolled) to size. It is produced to close dimensional tolerances.  Straightness and flatness are better than black steel. It is more suitable for repetition precision machining.


COST ESTIMATION

Plant capacity                                     15.00 MT./day  

Land & Building (2000 Sq.Mtr)             Rs. 1.84 Cr

lant & Machinery                                 Rs. 1.00 Cr

W.C. for 2 Months                               Rs. 2.99 Cr

Total Capital Investment                      Rs. 6.02 Cr

Rate of Return                                   47%

Break Even Point                               45%


CONTENTS

INTRODUCTION

PROPERTIES

USES AND APPLICATION

B.I.S. SPECIFICATIONS

MARKET SURVEY

DETAILED EXPORT DATA OF BRIGHT STEEL BAR TO UNITED STATES

DETAILED EXPORT DATA OF BRIGHT STEEL BAR TO SPAIN

DETAILED EXPORT DATA OF BRIGHT STEEL BAR TO ITALY

DETAILED EXPORT DATA OF BRIGHT STEEL BAR TO NETHERLANDS

DETAILED EXPORT DATA OF BRIGHT STEEL BAR TO SOUTH AFRICA

MANUFACTURERS/SUPPLIERS OF BRIGHT STEEL BARS

MANUFACTURING PROCESS

PROCESS FLOW CHART

PLANT LAYOUT

SUPPLIERS OF PLANT AND MACHINERY

SUPPLIERS OF RAW MATERIALS


APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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