Detailed Project Report (DPR) on Steel Door (8X4 Feet) (Production Capacity: 150 Doors Per Day or 45,000 Doors/Annum)

Detailed Project Report (DPR) on Steel Door (8X4 Feet) (Production Capacity: 150 Doors Per Day or 45,000 Doors/Annum)
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India
Countries
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Industry Overview

Steel doors are durable and strong alternatives to conventional wooden doors, offering improved resistance to loads, mechanical damage, and corrosion. They are widely used in residential buildings, apartments, commercial spaces, and other applications where enhanced strength and long service life are required. Steel doors may be manufactured as solid or hollow structures and are available in various designs to meet functional and architectural requirements.

Steel frames have gained popularity due to their economical advantages compared with traditional wooden frames. Modern manufacturing techniques allow steel doors to combine structural performance with aesthetic appeal through precision fabrication and high-quality finishes such as powder coating. These features enable the production of customized doors suitable for different interior and exterior applications. The steel door industry includes various product types, manufacturing processes, quality control procedures, market analysis, suppliers, and equipment requirements for establishing production facilities.

Cost Estimation

Particulars Details
Plant Capacity 150 Doors/Day
Land & Building (1000 sq.mt.) Rs. 1.54 Cr
Plant & Machinery Rs. 91.25 Lac
Working Capital for 1 Month Rs. 4.65 Cr
Total Capital Investment Rs. 7.28 Cr
Rate of Return 52%
Break Even Point 38%

Content Index

  • INTRODUCTION
  • TYPES OF STEEL DOOR
  • ADVANTAGES OF STEEL DOOR
  • DISADVANTAGES OF STEEL DOOR
  • PARTS OF STEEL DOOR
  • 1. FLUSH STEEL DOORS
  • 2. STEEL DOORS WITH WINDOWS
  • 3. PANELED STEEL DOORS
  • STEEL FLUSH DOOR
  • ADVANTAGES
  • DISADVANTAGES
  • PROPERTIES
  • STEEL DOORS:-
  • SIZES:-
  • WELDED JOINT TESTS:-
  • A. VISUAL INSPECTION:-
  • B. MICRO & MACRO EXAMINATIONS:-
  • C. FILLET WELD TEST:-
  • HINGES:-
  • HANDLES:-
  • FINISH:-
  • PAINTING:-
  • PARTS OF FLUSH STEEL DOOR
  • (A) FRAME
  • CONSTRUCTION
  • FRAME COMPONENTS
  • (B) SHUTTER
  • TYPES OF SHUTTER
  • FOR HEAVY DUTY
  • CONSTRUCTION
  • USES AND PPLICATION
  • APPLICATION OF INTERNAL DOORS
  • B.I.S. SPECIFICATION
  • COMMERCIAL STEEL DOOR
  • PRODUCTION DETAILS OF STEEL STRUCTURE
  • PROCESS FLOW CHART
  • MANUFACTURING PROCESS
  • (1) SHEARING
  • (2) BLANKING
  • (3) FORMING
  • (4) WELDING
  • (5) FINISHING
  • (6) TESTING
  • (7) MARKING
  • (8) QUALITY CONTROL
  • MARKET 0F INDIA STEEL DOOR
  • EXPORTS BY COUNTRY
  • EXPORT PRICES BY COUNTRY
  • IMPORTS INTO INDIA
  • IMPORTS BY COUNTRY
  • STEEL DOOR FRAMES
  • LIST OF TOP STEEL DOOR MANUFACTURE IN INDIA
  • SUPPLIERS OF STEEL DOOR
  • GLOBAL DOOR MARKET
  • KEY TARGET AUDIENCE
  • METAL DOORS MARKET, TYPE ANALYSIS
  • METAL DOORS MARKET, APPLICATION ANALYSIS
  • METAL DOORS MARKET, REGIONAL ANALYSIS
  • SUPPLIERS OF RAW MATERYALS
  • SUPPLIERS OF COLD ROLLED M.S SHEETS
  • SUPPLIERS OF M.S CHANNELS AND ANGLES
  • SUPPLIERS OF DEGREASING CHEMICAL
  • SUPPLIERS OF MIG WELDING WIRE ELECTRODE
  • SUPPLIERS OF PHOSPHATING CHEMICALS
  • SUPPLIERS OF COATING POWDER
  • ADDRESSES OF PLANT AND MACHINERY SUPPLIES
  • SUPPLIERS OF PLASMA CUTTING MACHINE
  • SUPPLIERS OF CNC PRESS
  • SUPPLIERS OF PUNCHING PRESS
  • SUPPLIERS OF POWER PRESS
  • SUPPLIERS OF SHEARING MACHINE
  • SUPPLIERS OF DRILLING MACHINE
  • SUPPLIERS OF GRINDING MACHINE
  • SUPPLIERS OF PRECISION MEASURING TOOLS
  • SUPPLIERS OF EOT CRANES
  • SUPPLIERS OF POWER TRANSFORMER
  • SUPPLIERS OF ELECTRICAL PANEL
  • SUPPLIERS OF COOLING TOWER
  • SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
  • SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
  • SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
  • SUPPLIERS OF AIR COMPRESSORS
  • SUPPLIERS OF PLATFORM WEIGHING MACHINE
  • SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
  • SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
  • SUPPLIERS OF SHOT BLASTING MACHINE
  • SUPPLIERS OF JIGS AND FIXTURE
  • SUPPLIERS OF SUBMERSIBLE WATER PUMP

Appendix

  • APPENDIX – A:
  • 01. PLANT ECONOMICS
  • 02. LAND & BUILDING
  • 03. PLANT AND MACHINERY
  • 04. OTHER FIXED ASSESTS
  • 05. FIXED CAPITAL
  • 06. RAW MATERIAL
  • 07. SALARY AND WAGES
  • 08. UTILITIES AND OVERHEADS
  • 09. TOTAL WORKING CAPITAL
  • 10. TOTAL CAPITAL INVESTMENT
  • 11. COST OF PRODUCTION
  • 12. TURN OVER/ANNUM
  • 13. BREAK EVEN POINT
  • 14. RESOURCES FOR FINANCE
  • 15. INSTALMENT PAYABLE IN 5 YEARS
  • 16. DEPRECIATION CHART FOR 5 YEARS
  • 17. PROFIT ANALYSIS FOR 5 YEARS
  • 18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Frequently Asked Questions

Steel doors are used for residential, commercial, and industrial applications requiring strength and durability. They provide resistance against mechanical damage, corrosion, and heavy usage conditions. These doors are commonly installed in buildings, apartments, and areas where long-lasting performance is required.

Steel doors provide higher strength, durability, and resistance compared with conventional wooden doors. They require less maintenance and can withstand demanding operating conditions. Their fabrication flexibility also allows different designs, finishes, and structural configurations.

Steel doors are manufactured in several forms, including flush steel doors, steel doors with windows, and paneled steel doors. Different designs are produced according to application requirements, structural needs, and aesthetic preferences.

Steel door manufacturing involves processes such as shearing, blanking, forming, welding, finishing, testing, marking, and quality control. Additional surface treatment processes like phosphating, painting, and powder coating may be used to improve durability and appearance.

Quality control ensures that steel doors meet required standards for strength, dimensions, welding quality, finishing, and operational performance. Inspection of materials and manufacturing processes helps maintain product reliability and consistency.

A steel door manufacturing plant generally requires equipment for cutting, forming, welding, finishing, testing, and material handling operations. The exact machinery depends on production requirements, manufacturing methods, and product specifications.

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