Industry Overview
Steel reinforcement bar, commonly known as rebar, reinforcing bar, reinforcing steel, or reinforcement steel, is a key constructional material used to reinforce concrete and create durable reinforced concrete structures. Concrete provides high compressive strength but has limited tensile strength, while steel reinforcement carries tensile and shear forces, allowing both materials to work together effectively. Steel is particularly suitable because its thermal expansion characteristics are approximately compatible with concrete, it bonds well with concrete, and it offers the strength, ductility, and bendability required for construction applications.
The development of reinforcement technology has progressed from early cast iron reinforcement to plain mild steel bars, deformed bars, cold twisted deformed (CTD) bars, and modern quenched and self-tempered (QST), commonly known in India as thermo mechanically treated (TMT), rebars. TMT processing produces a composite structure with a ductile ferrite-pearlite core and a tough tempered-martensite surface, providing a combination of strength, ductility, and bendability.
Modern steel rebar production involves steelmaking, continuous casting, rolling, finishing, inspection, testing, and dispatch. The report also covers EAF steelmaking, billet casting, rolling processes, quality characterization, plant layout, market position and growth, and suppliers of raw materials, machinery, equipment, and supporting systems.
Cost Estimation
| Particular | Value |
|---|---|
| Plant Capacity | 760 MT/Day |
| Land & Building (20,000 sq.mt.) | Rs. 17.00 Cr |
| Plant & Machinery | Rs. 23.29 Cr |
| Working Capital for 2 Months | Rs. 162.13 Cr |
| Total Capital Investment | Rs. 204.66 Cr |
| Rate of Return | 64% |
| Break Even Point | 46% |
Content Index
- INTRODUCTION
- TYPICAL CROSS SECTION OF STEEL REBARS
- COMMON DEFINITIONS CONNECTED WITH STEEL REINFORCEMENT BARS
- 460 STEEL REBAR BS-BRITISH STANDARD
- CHEMICAL COMPOSITION
- THEORETICAL WEIGHT
- 460 STEEL REBAR BS4449-1997-BRITISH STANDARD
- USES AND APPLICATION
- BRITISH STANDARD (B.S)
- PROCESS FLOW CHART FOR RE-BAR
- MANUFACTURING PROCESS OF M.S BILLET
- (1) EAF
- DC ELECTRIC ARC FURNACE
- ADVANTAGES OF DC ELECTRIC ARC FURNACE
- AC ELECTRIC ARC FURNACE
- CONSTRUCTION OF ELECTRIC ARC FURNACE
- TRANSFORMER
- WORKING PRINCIPLE OF ELECTRICAL ARC FURNACE
- STEEL MAKING OPERATIONS
- TYPICAL PLAN AND SECTION VIEW OF AN EAF
- CHARGING OF THE FURNACE
- MELTING PHASE
- REFINING PHASE
- DESLAGGING OPERATION
- TAPPING OF LIQUID STEEL
- FURNACE TURNAROUND
- HEAT BALANCE OF AN EAF
- TYPICAL HEAT BALANCE DIAGRAM FOR AN EAF
- A. ROUGHING MILL
- B. INTERMEDIATE MILL
- C. FINISHING MILL
- (4) FINISHING SECTION
- (5) INSPECTION AND TESTING OF BAR
- (A): INCOMING MATERIAL INSPECTION
- 8(B): IN PROCESS INSPECTION DATA COLLECTED FOR TMT RODS
- (6) DISPATCH
- WORKING PRINCIPLE OF CONTINIUOUS CASTING PROCESS
- REQUIREMENTS FROM LIQUID STEEL
- TUNDISH APPLICATION
- LIQUID STEEL SHROUDING
- LIQUID STEEL FLOW CONTROL
- MOULD AND HEAT TRANSFER
- SECONDARY COOLING, STRAND CONTAINMENT AND WITHDRAWAL
- SCHEMATICS OF CC PROCESS AND THE PHENOMENA IN THE MOULD REGION
- CONTINUOUS CASTING OF STEEL BILLETS
- 1 SINGLE STRAND BILLET CASTER
- 2 EIGHT STRAND BILLET CASTING MACHINES
- STEEL LADLE
- TUNDISH
- MOULD
- SECONDARY COOLING
- CONTINUOUS CASTING MACHINE AND ITS EQUIPMENT
- 1 TYPICAL SECTION AND PLAN VIEW OF A CC MACHINE
- TYPES OF CONTINUOUS CASTING MACHINES
- CONTINUOUS CASTING MACHINE EQUIPMENT
- LADLE TURRET
- TUNDISH
- MOULD
- SECONDARY COOLING
- STRAND CONTAINMENT
- BENDING AND STRAIGHTENING
- DUMMY BAR
- FACILITIES BEYOND BENDING AND STRAIGHTENING SECTION
- (3) ROLLING PROCESS
- TAB 1: TYPICAL PARAMETERS AT ROLLING STAGES
- 1 MACROSCOPIC AND MICROSCOPIC PHENOMENA DURING ROLLING
- ROLLS AND ROLL PASS DESIGN
- STAND AND ROLL GUIDE SET-UP
- TENSION CONTROL
- MILL UTILIZATION
- YIELD
- COBBLE RATE
- ROLLING OF STEEL IN SMALL AND MEDIUM SIZED ROLLING MILLS
- 1 FLOW SHEET OF ROLLING PROCESS IN CROSS-COUNTRY MILLS
- MAIN FEATURES OF A MODERN BAR AND LIGHT SECTION MILL
- 1 A TYPICAL COOLING BED
- MARKET POSITION
- MARKET GROWTH
- SOME MAJOR DRIVERS
- PLANT LAYOUT
- PRESENT MANUFACTURERS/SUPPLIERS
- SUPPLIERS OF M.S BILLET
- SUPPLIERS OF RE-BAR
- SUPPLIERS OF PLANT AND MACHINERY
- SUPPLIERS OF SCRAP BALING MACHINE
- SUPPLIERS OF EAF
- SUPPLIERS OF CONTINIOUS BILLET CASTING COMPELETE PLANT
- SUPPLIERS OF ROD ROLLING COMPELETE PLANT
- SUPPLIERS OF COOLING BED
- SUPPLIERS OF DRILLING MACHINE
- SUPPLIERS OF MILLING MACHINE
- SUPPLIERS OF CNC LATHE MACHINE
- SUPPLIERS OF BORING MACHINE
- SUPPLIERS OF POWER HACKSAW
- SUPPLIERS OF GRINDING MACHINE
- SUPPLIERS OF POWER PRESS
- SUPPLIERS OF WELDING MACHINE
- SUPPLIERS OF EOT CRANE
- SUPPLIERS OF POWER TRANSFORMERS
- SUPPLIERS OF ELECTRICAL PANEL
- SUPPLIERS OF COOLING TOWER
- SUPPLIERS OF EFFLUENT TREATMENT PLANT
- SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
- SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
- SUPPLIERS OF AIR COMPRESSORS
- SUPPLIERS OF PLATFORM WEIGHING MACHINE
- SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
- SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
- SUPPLIERS OF SHOT BLASTING MACHINE
- SUPPLIERS OF JIGS AND FIXTURE
- SUPPLIERS OF SUBMERSIBLE WATER PUMP
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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