STEEL TRANSMISSION LINE TOWER AND ROLLING MILL TO PRODUCE STEEL SECTIONS
[EIRI/EDPR/1382] J.C.158
INTRODUCTION
The transmission line towers are comparatively light structures and the maximum wind pressure is the main criterion for their design. The concurrence of earth quake & intensified wind pressures may also be considered in the earth quake - prone areas for design of the overhead transmission line towers. These towers are fabricated by means of bolted joints only. The structural steels of well specified quality only are used in construction of transmission line towers to ensure the permissible stresses and other design details. Practices followed in material selection, design, fabrication, testing and must suit the field conditions of this country.
Various design considerations are adopted in the design of self-supporting steel lattice towers for overhead transmission lines, including loads, combination of loads, permissible stresses, wind pressures likely to be experienced during service and atmospheric corrosion intensity.
This project does not propose to manufacture guyed towers & special towers for river crossings or other large spans. The intention is to produce overhead electric power transmission line towers to be used in plains.
Electricity is a key input for agricultural, industrial & over all development of the nation. Demand for electrical energy has registered a phenomenal growth @ 10% p.a. during last over 4 decades.
The installed generating capacity of 1700 MW in 1950 has grown to 58,000 MW in 1988-89 and then, to 70,000 MW in 1993-94.
The national average per capita consumption of electricity in 1960 was 47 Kwhs, in 1979-80 it was 200 and in 1989-90, it grew to 360 Kwhs.
The demand for power has always left behind the supply. This is partly due to low generation and due to inadequate power transmission network. There are about 8200 circuit Kms of 132/110 KV, 52,000 circuit Kms of 220 KV and approx. 14,000 circuit Kms of 400 KV lines, in the country.
Moreover, there are counted few potential manufacturers & erectors of Electricity transmission line towers in the country. Most of these manufacturers are concentrated in Gujarat & Maharashtra. Since the transmission line tower industry has started riding at the climax now, new entrants are going to find a bright scope both in the domestic market and abroad.
The project proposes to set-up a self-contained integrated plant which will produce the required steel sections by hot rolling the steel billets/bars, within the factory. Part of the output (25%) of hot rolled products will be meant for its captive use in the overhead power transmission line towers mfg. unit and the balance 75% of its output will be sold in the domestic market. Housing construction industry, general engg. builders will find these steel products highly suitable for their purposes.
The steel hot-rolling mill will work on indigenous plant and machinery. Similarly, all the machineries needed for the transmission line towers plant, are of indigenous make. Thus, no import element is available for setting & operating, this proposed plant. On the other hand, the final products of this plant have a high export potential. Indigenous demand itself is staggeringly highly but if the unit so wishes, these final products can be readily sold in the international market.
COST ESTIMATION
Plant Capacity 500 MT/Day
Land & Building (5 Acres) Rs. 4.34 Cr
Plant & Machinery Rs. 10.98 Cr
Working Capital for 2 Months Rs. 111.82 Cr
Total Capital Investment Rs. 129.38 Cr
Rate of Return 79%
Break Even Point 21%
CONTENTS
INTRODUCTION
TYPES & APPLICATIONS OF TOWERS
B.I.S. SPECIFICATIONS
PROPERTIES
MARKET POSITION
MANUFACTURERS AND SUPPLIERS
MANUFACTURING PROCESS
GALVANIZING TECHNIQUE
PROCESS FLOW DIAGRAM OF FABRICATION
PLANT LAYOUT
PROCESS FLOW CHART FOR HOT ROLLING MILL
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
COMPLETE PLANT SUPPLIERS FOR TRANSMISSION LINE TOWER
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF RAW MATERIALS
PLANT ECONOMICS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Why Choose Us
- More than 45 years of experience
- Managed by expert industrial consultants
- ISO 9001-2015 Certified
- Registered under MSME, UAM No: DL01E0012000
How We Work
- 24/5 Research Support Get your queries resolved from an industry expert. Ask before you purchase.
- Custom Research Service Speak to our consultants to design an exclusive study for your needs.
- Quality Assurance All reports are prepared by qualified consultants & verified by experts.
- Information Security Your personal & confidential information is always safe and secure.
Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.
Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.
We can prepare detailed project report on any industry as per your requirement.
We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.
- Market growth drivers
- Factors limiting market growth
- Current market trends
- Market structure
- Key highlights
- Up-to-date analyses of market trends and technological improvements
- Pin-point analyses of market competition dynamics to offer you a competitive edge over major competitors
- An array of graphics, BEP analysis of major industry segments
- Detailed analyses of industry trends
- A well-defined technological growth with an impact-analysis
- A clear understanding of the competitive landscape and key product segments
- Ask for FREE project related details with our consultant/industry expert.
- Share your specific research requirements for customized project report.
- Request for due diligence and consumer centric studies.
- Still haven't found what you're looking for? Speak to our Custom Research Team.
EIRI Board is a single destination for all the industry, company and country reports. We feature a large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.
Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.
Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.
Our Clients
- Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
- The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players.
- We use dependable wellsprings of data and databases, and data from such sources is handled by us and incorporated into the report.
- Our project reports include detailed analysis that helps get the industry's Present Market Position and Expected Future Demand.
- Offer real analysis driving variables for the business and the most recent business sector patterns in the industry.
- This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest-supply circumstance.
- Report gives analysis and in-depth financial comparison of real players/competitors.
- The report gives estimates of key parameters which forecast business execution.