STYRENE ACRYLIC COPOLYMER EMULSION (CAP: 1960 KG./DAY)
[EIRI/EDPR/4496] J.C.: 2712INR, 2712US$
INTRODUCTION
Styrene-acrylic emulsion polymers are based on a group of chemicals that are true workhorses in the field of polymer chemistry. Known as acrylates, this group includes acrylic acid and its esters — methyl acrylate, butyl acrylate, ethyl acrylate, and 2-ethylhexyl acrylate. All of these acrylic monomers are highly reactive chemicals, which means they readily combine with themselves or other monomers to form commercially important polymers.One of the most important polymer reactions, occurring via emulsion polymerization, involves acrylic-based monomers combining with styrene to form a styrene-acrylic emulsion polymer. The versatility of this class of polymers owes much to the wide-ranging family of acrylic monomers, which, when combined with styrene, can build random copolymers with specific glass transition temperatures (Tg). Styrene-acrylic polymer emulsions are ubiquitous in every market where water-based systems are used because of the array of specific properties that can be achieved.
In addition to versatility, cost is another significant advantage. The price of styrene is lower than chemicals found in the acrylate family. That makes styrene-acrylic polymers cost-effective alternatives to pure acrylics.
Styrene-acrylic polymers offer excellent hydrophobic characteristics, which means they have superior water resistance and moisture vapor transmission rate (MVTR) when compared to all-acrylic polymers. Also, styrene itself is a hydrophobic monomer, making it possible to produce styrene-acrylic polymers with low particle sizes. This results in polymers that are ideal for certain applications, such as primers for the construction industry or binders for paper coatings.
COST ESTIMATION
Plant Capacity 1960 Kg./Day
Land & Building (600 sq.mt.) Rs. 90.00 Lac
Plant & Machinery Rs. 39.00 Lac
Working Capital for 1 Month Rs. 56.93 Lac
Total Capital Investment Rs. 2.06 Cr
Rate of Return 37%
Break Even Point 57%
CONTENTS
INTRODUCTION
MARKET OVERVIEW OF STYRENE ACRYLIC EMULSION
MANUFACTURERS OF ACRYLIC EMULSION
USES AND APPLICATION
ACRYLIC MONOPOLYMER PROPERTIES
B.I.S. SPECIFICATION
SPECIFICATION OF STYRENE ACRYLIC COPOLYMER EMULSION
BENEFITS OF STYRENE ACRYLIC COPOLYMER
MANUFACTURING PROCESS OF STYRENE ACRYLIC COPOLYMER EMULSION
PROCESS FLOW DIAGRAM
MATERIAL BALANCE
EMULSION POLYMERIZATION
COMMERCIAL PRODUCTION CONSISTS OF THREE SERIES.
(1) PREPARATION OF FEED:
(2) POLYMERIZATION:
(3) POST REACTION PROCESSION:
TECHNICAL DATA SHEET FOR ACRYLIC STYRENE COPOLYMER
DEMPOL ST 470 N
EMULSION PROPERTIES
APPLICATION
RECOMMENDED RECIPE
SAFETY
PERSONAL PROTECTION:
SKIN CONTACT:
EYE CONTACT:
HANDLING & STORAGE
HANDLING:
STORAGE:
EMULSION POLYMERS
MANUFACTURE AND TESTING
EMULSION POLYMERIZATION:
TWO STAGE ACRYLIC EMULSION POLYMERIZATION:
PROCESS VARIABLES:
MONOMER ADDITION TECHNIQUE:
STAGE PROCESS:
DELAYED ADDITION PROCESS:
ALTERNATIVE PROCESSES:
SURFACTANT ADDITION TECHNIQUES:
AGITATION:
TIME:
TEMPERATURE:
EFFECT OF PH:
EMULSION TESTING:
PH:
VISCOSITY:
SHELF AND THERMAL STABILITY:
FREEZE-THAW STABILITY:
COMPATIBILITY:
ULTRACENTRIFUGATION:
SOAP TITRATION:
MINIMUM FILM FORMING TEMPERATURE (MFFT) :
SAMPLE FORMULA, ACRYLIC COPOLYMER
PROCEDURE:
OTHER RELATED INFORMATIONS
ACRYLIC EMULSION COPOLYMERS
EXAMPLE 1
EXAMPLE 2
COMPARATIVE EXAMPLE 2
EXAMPLE 3
EXAMPLE 4
COMPARATIVE EXAMPLE 4
EXAMPLE 5
EXAMPLE 6
EXAMPLE 7 A
ORGANOPOLYSILOXANE/ACRYLATE ESTER COPOLYMER EMULSION
EXAMPLE 1
EMULSION A (PRESENT METHOD)
EMULSION B (COMPARISON EXAMPLE)
EMULSION C (COMPARISON EXAMPLE)
(1) PRELIMINARY TESTING
(2) EMULSION STABILITY
(3) STAINING RESISTANCE TEST
(4) OLIGOMER TRANSFER TEST BASED ON RESIDUAL ADHESIVE FORCE
EXAMPLE 2
EXAMPLE 3
LOW MOLECULAR WEIGHT (METH) ACRYLATE COPOLYMER EMULSIONS
EXAMPLE 1
EXAMPLE 2
MACROMONOMER
MIXTURE 1
MIXTURE 2
MIXTURE 3
EXAMPLE 7
BLOCK COPOLVMER
EXAMPLES 8 TO 14
COMPARATIVE EXAMPLE 1
COMPARATIVE EXAMPLE 2
COMPARATIVE EXAMPLE 3
COMPARATIVE MACROMONOMER EXAMPLE 1
SELF-ADHESIVE ACRYLATE COPOLYMERS
EXAMPLE 1
EXAMPLE 2
ADDRESSES OF PLANT AND MACHINERY SUPPLIERS
POLYMERIZATION REACTION KETTLES
CENTRIFUGE
DEIONIZATION PLANT
COOLING TOWER
CHEMICAL STORAGE TANKS
STEAM BOILERS
GEN SET
AUTOMATIC FILLING MACHINE
WEIGHBRIDGES
ADDRESSES OF RAW MATERIALS SUPPLIERS
AMMONIUM PER SULPHATE
METHYL METHA ACRYLATE
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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