Industry Overview
Copper wire is a single electrical conductor manufactured from copper and may be used in insulated or uninsulated form. It is widely used for electrical power transmission, building wiring, motor and transformer windings, telecommunications, construction, marine applications, and other industries requiring reliable electrical conductivity. Copper offers a valuable combination of electrical and thermal conductivity, strength, ductility, corrosion resistance, creep resistance, flexibility, and ease of installation.
Submersible winding wire, also known as poly winding wire, is designed for electrical equipment exposed to demanding operating conditions such as mechanical abrasion, corrosion, elevated temperatures, and underwater environments. These conditions require conductors with suitable insulation and durability to maintain safe and reliable operation. Copper submersible motor winding wire is commonly manufactured in different gauges and conductor diameters according to the requirements of motors and transformers. The report identifies conductor diameters from 0.500 to 4.000 mm as suitable for submersible motor winding applications. The product is also used in the manufacture and rewinding of motors and transformers, where copper's electrical performance and resistance to atmospheric corrosion are important advantages.
Cost Estimation
| Cost / Financial Parameter | Value |
|---|---|
| Plant Capacity | 1.2 MT/Day |
| Land & Building (4000 sq.mt.) | Rs. 10.64 Cr |
| Plant & Machinery | Rs. 91 Lac |
| Working Capital for 2 Months | Rs. 4.97 Cr |
| Total Capital Investment | Rs. 16.71 Cr |
| Rate of Return | 47% |
| Break Even Point | 32% |
Content Index
- INTRODUCTION
- PROPERTIES OF COPPER WIRE
- BENEFITS OF USING COPPER WIRE
- BASIC FEATURES OF THE SUBMERSIBLE WINDING WIRE:
- PRODUCT DETAILS:
- SPECIFICATION:
- USES AND APPLICATION
- USES OF SUBMERSIBLE WINDING WIRE:
- B.I.S. SPECIFICATION
- PROCESS FLOW CHART
- MANUFACTURING PROCESS
- 1. WIRE DRAWING
- 2. ANNEALING
- 3. ENAMELLING
- 4. QUALITY CONTROL AND STANDARDS:
- A. DIMENSION TEST:
- C. ELECTRICAL RESISTANCE TEST:
- C. ELONGATION TEST:
- D. SPRINGINESS TEST:
- E. FLEXIBILITY & ADHERENCE TEST:
- F. HEAT SHOCK TEST:
- G. CUT THROUGH TEST:
- H. SOLVENT TEST:
- I. BREAKDOWN VOLTAGE:
- J. CONTINUITY OF INSULATION:
- K. TEMPERATURE INDEX:
- M. ABRASION RESISTANCE (UNIDIRECTIONAL):
- N. TAN DELTA BENDING POINT:
- O. SHRINKAGE TEST:
- P. HIGH VOLTAGE TEST:
- R. INSULATION RESISTANCE TEST:
- 5. COILING AND PACKING
- POLLUTION CONTROL:
- ENERGY CONSERVATION:
- MARKET POSITION
- COPPER WIRE DRAWING AND ENAMELLING
- TYPE OF ENAMELED COPPER WIRES
- BENEFITS OF USING COPPER WIRE
- Ø FLEXIBILITY:
- Ø CONDUCTIVITY:
- Ø MELTING POINT:
- Ø STRENGTH:
- Ø COMPATIBLE:
- APPLICATIONS:-
- PROPERTIES OF COPPER WIRE
- THE WIRE DRAWING PROCESS
- KEY PLAYERS:-
- TOP 10 WINDING WIRE MANUFACTURERS
- 1. AKSHAY INSULATED CONDUCTORS
- 2. ALLIED WIRE INDUSTRY
- 3. APPLE INSULATED WIRES
- 4. ESKAY WIRES MANUFACTURING
- 5. GANPATI ENGINEERING INDUSTRIES
- 6. KHAITAN WINDING WIRE
- 7. RR SHRAMIK
- 8. STERLING ENAMELLED WIRES
- 9. VEER INDUSTRIES
- 10. VIDYA WIRES
- MARKET GROWTH
- PLANT LAYOUT
- SUPPLIERS OF SUBMERSIBLE COPPER WINDING WIRE
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF COPPER WIRE ROD
- SUPPLIERS OF POLYETYLENE COMPOUND CABLE GRADE
- SUPPLIERS OF PACKING MATERIALS
- SUPPLIERS OF PLANT AND MACHINERY
- SUPPLIERS OF WIRE DRAWING MACHINE
- SUPPLIERS OF POLYETHYLENE EXTRUSION PLANT
- SUPPLIERS OF ANNEALING FURNACE
- SUPPLIERS OF WIRE STRANDING MACHINE
- SUPPLIERS OF WIRE STRATNING MACHINE
- SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS
- SUPPLIERS OF DG SETS
- SUPPLIERS OF EOT CRANES
- SUPPLIERS OF POWER TRANSFORMERS
- SUPPLIERS OF ELECTRICAL PANEL
- SUPPLIERS OF ELECTRIC MOTOR
- SUPPLIERS OF COOLING TOWER
- SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
- SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
- SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
- SUPPLIERS OF AIR COMPRESSORS
- SUPPLIERS OF PLATFORM WEIGHING MACHINE
- SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
- SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
- SUPPLIERS OF SHOT BLASTING MACHINE
- SUPPLIERS OF JIGS AND FIXTURE
- SUPPLIERS OF SUBMERSIBLE WATER PUMP
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
Copper submersible motor winding wire is an insulated copper conductor designed for winding motors that may operate in demanding or submerged environments. It is also referred to in the report as poly winding wire. The wire is intended to provide reliable electrical performance where equipment may encounter moisture, corrosion, mechanical abrasion, or elevated temperatures. Its conductor size and insulation characteristics are selected according to the requirements of the particular motor or transformer application.
Copper is widely used for electrical wire because it combines high electrical conductivity with strength, ductility, corrosion resistance, thermal conductivity, and ease of installation. These properties allow copper conductors to carry electrical current efficiently while also supporting manufacturing, forming, joining, and installation requirements. Copper is therefore used extensively in electrical wiring, motors, transformers, electronics, telecommunications, construction, and other applications where dependable electrical conduction is required.
The main manufacturing stages identified in the report are wire drawing, annealing, and enamelling, followed by quality control, coiling, and packing. Wire drawing reduces the copper conductor to the required dimensions. Annealing restores suitable mechanical properties after drawing. Enamelling applies the required insulation system to the conductor. Quality testing then verifies characteristics such as dimensions, electrical resistance, elongation, flexibility, insulation performance, voltage withstand, and other specified properties before the finished wire is coiled and packed.
Submersible winding wire is used primarily in electric motors and other electrical equipment that must operate under demanding environmental conditions. The report specifically identifies its suitability for submersible motor winding and notes its use in motor and transformer manufacturing and rewinding. Such wire is particularly relevant where electrical conductors may be exposed to moisture, corrosion, mechanical abrasion, or elevated temperatures and therefore require an appropriate insulation system and reliable electrical performance.
Quality testing for copper winding wire can include dimensional, electrical, mechanical, thermal, chemical, and insulation-performance tests. The report lists dimension, electrical resistance, elongation, springiness, flexibility and adherence, heat shock, cut through, solvent, breakdown voltage, continuity of insulation, temperature index, abrasion resistance, tan delta bending point, shrinkage, high voltage, and insulation resistance tests. These checks help verify that the finished wire meets its specified physical, electrical, insulation, and service-performance requirements.
Copper is suitable for motor winding because it provides a strong combination of electrical conductivity, thermal conductivity, ductility, strength, corrosion resistance, and dimensional stability. These properties support efficient current conduction and help the conductor withstand manufacturing and operating conditions. Copper can also be drawn into the required dimensions and processed for winding applications. Its ability to be soldered and its resistance to atmospheric corrosion further support its use in motors, transformers, and related electrical equipment.
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