Industry Overview
Sulphur-bentonite fertilizer (Sulphur 90) is a granular fertilizer formulated to supply plants with a high concentration of elemental sulphur while helping improve alkaline soil conditions. The fertilizer contains finely dispersed sulphur particles bound with bentonite clay. When exposed to moisture in the soil, the granules disintegrate rapidly, allowing the sulphur to become more readily available for biological oxidation and subsequent plant uptake.
Sulphur is an essential plant nutrient that plays a vital role in amino acid formation, protein synthesis, chlorophyll development, and the production of vitamins required for healthy plant metabolism. Adequate sulphur nutrition also supports the efficient utilization of other major nutrients, including nitrogen, phosphorus, and potassium (NPK), while contributing to improved crop quality and higher oil content in oilseed crops. In addition, sulphur application can enhance plant growth, improve tolerance to cold conditions, and promote the release of nutrients already present in the soil.
Bentonite Sulphur fertilizer typically contains 90% elemental sulphur and is widely used in agricultural and horticultural applications. The bentonite component enables rapid granule breakdown after application, improving nutrient distribution throughout the soil. Global demand for agricultural sulphur has increased significantly in recent years. Because elemental sulphur is not water soluble, it must first undergo biological conversion in the soil before becoming available to plants, making properly formulated sulphur-bentonite products an effective solution for long-term sulphur nutrition.
Cost Estimation
| Particular | Value |
|---|---|
| Plant Capacity | 200 MT/Day |
| Land & Building (10,000 sq.mt.) | Rs. 9.27 Cr |
| Plant & Machinery | Rs. 36.00 Cr |
| Working Capital for 2 Months | Rs. 11.85 Cr |
| Total Capital Investment | Rs. 57.88 Cr |
| Rate of Return | 43% |
| Break Even Point | 43% |
Content Index
- INTRODUCTION
- SPECIFICATIONS
- DESCRIPTION
- WHY BENTONITE CLAY USED TO FORM SULPHUR PRODUCTS?
- WHY SULPHUR BENTONITE?
- FACTORS THAT INCREASE THE NEED FOR SULPHUR BENTONITE INCLUDE:
- ADVANTAGE OF SULPHUR BENTINITE FERTILIZER
- USES AND APPLICATION
- SPECIFICATION OF PRODUCTS
- COMPOSITION (TYPICAL)
- PHYSICAL PROPERTIES
- MARKET OVERVIEW OF SHLPHUR BENTONITE FERTILIZER
- COVID-19 IMPACT:
- PROCESS OUTLINE FOR SULPHUR BENTONITE FERTILIZER
- SULPHUR BENTONITE GRANULATION
- PASTILATION
- GOOD PASTILLES REQUIER A NUMBE OF CHARACTERISTICS:
- ROTOFORM PASTILLATION
- FEATURES AND BENEFITS
- ROTOFORM SOLIDIFICATION
- EASY MAINTENANCE AND RELIABLE OPERATION
- HANDLING OF SULPHUR BENTONITE PASTILLES
- SULPHUR BENTONITE PASTILLATION AND HANDLING
- THE PRODUCTION OF SULPHUR BENTONITE, INCLUDING:
- CLEAN AND EFFICIENT PASTILLATION BASED ON ROTOFORM TECNOLOGY AND STEEL BELT COOLER
- FORMULATION OF SULPHUR BENTONITE
- THE COMPOSITION OF RAW MATERIALS (INPUT) IS AS FOLLOWS:
- THE COMPOSITION OF FINISHED PRODUCT (OUTPUT) IS AS FOLLOWS:
- RAW MATERIALS
- MOLTEN SULPHUR (INDUSTRIAL USE)
- SULFUR CONTENT:
- COLOUR/APPEARANCE:
- ODOUR:
- BULK DENSITY:
- SOURCE:
- PACKAGING:
- SAFETY DATA SHEET:
- BENTONITE CLAY
- SILICON BASED AGENT
- MANUFACTURING PROCESS – STEPS
- SULPHUR BENTONITE PLANT, PROCESS TECHNOLOGY
- PHYSICAL MIXING
- THE STAGES ARE
- USE OF MOLTEN SULPHUR
- USE OF SOLID SULPHUR
- PREPARATION VESSEL
- GRANULATION/PASTILLATION SECTION
- SCREENING / BAGGING AND PACKING
- LABORATORY ANALYSIS
- BLOCK FLOW DIAGRAM (PROPOSED)
- PROPOSED PROCESS SCHEMATIC
- RESOURCES OPTIMIZATION, RECYCLE & REUSE
- GENERATION AND MANAGEMENT OF WASTES
- SOLID WASTES
- LIQUID WASTES
- GASEOUS EMISSION
- OTHERS
- INDUSTRIAL WASTE MANAGEMENT
- SEWERAGE SYSTEM
- ANTICIPATED ENVIRONMENTAL IMPACTS
- CONSTRUCTION PHASE
- OPERATION PHASE
- MITIGATION MEASURES (PROPOSED)
- HEALTH SAFETY & ENVIRONMENT
- SAFETY & OCCUPATIONAL MEASURE
- (STORAGE/HANDLING OF RAW MATERIAL & PRODUCT)
- SAFETY DATA SHEETS
- ENVIRONMENTAL/SAFETY LIABILITY
- PRE-PROJECT ACTIVITIES
- PROPOSED IMPLEMENTATION SCHEDULE
- PROJECT FINANCIALS
- BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)
- CONCLUSIONS
- ADDRESSES OF PLANT AND MACHINERY SUPPLIERS
- POTENTIAL TURNKEY/ MAJOR PLANT/EQUIPMENT SUPPLIERS
- GRANULATION/PASTILLATION
- MOLTEN SULPHUR PUMPS
- VESSELS & TANKS
- HOPPER ASSEMBLY
- PACKAGING ASSEMBLY
- HEATER/BOILER
- COOLING TOWER
- DG SET
- MSDS – MOLTEN SULPHUR
- MSDS – BENTONITE CLAY
- MATERIAL SAFETY DATA SHEET
- SECTION 1: IDENTITY:
- SECTION 2: HAZARDOUS INGREDIENTS:
- SECTION 3: HAZARDS IDENTIFICATION AND CAUTIONS:
- SECTION 4: FIRST AID MEASURES:
- SECTION 5: FIRE FIGHTING MEASURES:
- SECTION 6: ACCIDENTAL RELEASE MEASURES:
- PERSONAL PRECAUTIONS:
- ENVIRONMENTAL PRECAUTIONS:
- METHOD OF CLEANING:
- SECTION: 7: HANDELING AND STORAGE:
- HANDLING:
- STORAGE:
- SECTION 8: EXPOSURE CONTROL/PERSONAL PROTECTION:
- VENTILATION:
- RESPIRATORY PROTECTION:
- SKIN PROTECTION:
- EYE PROTECTION:
- SECTION 9: PHYSICAL AND CHEMICAL PROPERTIES:
- SECTION 10: STABILITY AND REACTIVITY:
- SECTION 11: TOXICOLOGICAL INFORMATION:
- ACUTE HEALTH HAZARDS:
- CHRONIC HEALTH HAZARDS:
- SECTION 12: ECOLOGICAL INFORMATION
- ENVIRONMENTAL STATEMENT:
- MOBILITY:
- DEGRADABILITY:
- ACCUMULATION:
- ECOTAXICITY:
- SECTION 13: DISPOSAL CONSIDERATIONS:
- SECTION 14: TRANSPORT INFORMATION:
- SECTION 15: REGULATORY INFORMATION:
- MSDS – SULPHUR BENTONITE
- PLANT LAYOUT
- PRINCIPLES OF PLANT LAYOUT
- MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
- PLANT LOCATION FACTORS
- PRIMARY FACTORS
- 1. RAW-MATERIAL SUPPLY:
- 2. MARKETS:
- 3. POWER AND FUEL SUPPLY:
- 4. WATER SUPPLY:
- 5. CLIMATE:
- SPECIFIC FACTORS
- 6. TRANSPORTATION:
- A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
- 7. WASTE DISPOSAL:
- 8. LABOR:
- 9. REGULATORY LAWS:
- 10. TAXES:
- 11. SITE CHARACTERISTICS:
- 12. COMMUNITY FACTORS:
- 13. VULNERABILITY TO WARTIME ATTACK:
- 14. FLOOD AND FIRE CONTROL:
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- 1. DEPRECIATION:
- 2. FIXED ASSETS:
- 3. WORKING CAPITAL:
- 4. BREAK-EVEN POINT:
- 5. OTHER FIXED EXPENSES:
- 6. MARGIN MONEY:
- 7. TOTAL LOAD:
- 8. LAND AREA/MAN POWER RATIO:
- PROJECT IMPLEMENTATION SCHEDULES
- INTRODUCTION
- PROJECT HANDLING
- PROJECT SCHEDULING
- PROJECT CONSTRUCTION SCHEDULE
- TIME SCHEDULE
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
Sulphur Bentonite (Sulphur 90) is a granular fertilizer containing a high concentration of elemental sulphur bound with bentonite clay. The bentonite allows the granules to break apart after absorbing soil moisture, improving sulphur distribution. As soil microorganisms convert elemental sulphur into plant-available forms, the fertilizer provides an efficient and long-lasting source of sulphur for agricultural and horticultural crops.
Sulphur is essential because it supports amino acid formation, protein synthesis, and chlorophyll production. It also contributes to vitamin formation and improves the efficiency of nutrient utilization within the plant. Adequate sulphur nutrition promotes healthy plant development, enhances crop quality, and is especially beneficial for crops with high sulphur requirements, including many oilseed varieties.
Bentonite is used because it expands when it absorbs moisture, causing fertilizer granules to disintegrate in the soil. This improves the distribution of fine sulphur particles, allowing soil microorganisms to convert elemental sulphur into plant-available forms more efficiently. The result is more uniform nutrient availability and better fertilizer performance.
Sulphur Bentonite fertilizer improves sulphur nutrition while supporting overall crop performance. It enhances protein synthesis, chlorophyll formation, and nutrient utilization, helps reduce alkaline soil pH over time, supports improved crop quality, and may increase oil content in oilseed crops. The granular form also provides convenient storage, handling, and field application.
Sulphur Bentonite fertilizer is produced by combining elemental sulphur with bentonite clay and other required materials before forming granules or pastilles. Typical production involves raw material preparation, mixing, granulation or pastillation, cooling, screening, bagging, and quality testing. Proper process control ensures consistent product quality and handling characteristics.
The primary users are fertilizer manufacturers, agricultural input suppliers, commercial farms, and horticultural producers. A Sulphur Bentonite manufacturing project serves the growing demand for sulphur-based fertilizers by supplying products that improve soil fertility and crop nutrition. It also supports distributors serving regions where sulphur deficiency affects agricultural productivity.
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