Detailed Project Report (DPR) on sulphur 80% wdg powder and sulphur 90% wdg powder

SULPHUR 80% WDG POWDER AND SULPHUR 90% WDG POWDER [3643]

Sulphur WDG has wide applications in agriculture industry. It helps in maintaining the appropriate pH of the soil, thereby better uptake of other nutrients, better crop stand, key ingredient in the process of photosynthesis, helps in the synthesis of proteins, Enzymes & Vitamins, controls metabolic & growth processes within plant cells, Promotes nodulation in the legumes, thereby helps in nitrogen fixation and many more. Insecticides: Insecticides are used to ward off or kill insects. Consumption of insecticides for cotton has come down to 50% from 63% of total volume after introduction of BT cotton. Fungicides: Fungicides are used to control disease attacks on crops. The growing horticulture market in India owing to the government support has given a boost to fungicide usage. The market share of fungicides has increased from 16% in 2004 to 20% in 2009. Herbicides: Herbicides are the fastest growing segment of agrochemicals. Their main competition is cheap labor which is employed to manually pull out weeds. Sales are seasonal, owing to the fact that weeds flourish in damp, warm weather and die in cold spells. Bio-pesticides: Bio-pesticides are pesticides derived from natural substances like animals, plants, bacteria and certain minerals. Currently a small segment, biopesticides market is expected to grow in the future owing to government support and increasing awareness about use of non-toxic, environment friendly pesticides. Others: Plant growth regulators, Nematocides, Rodenticides, Fumigants etc. Rodenticides and plant growth regulators are the stars of this segment.

COST ESTIMATION

Plant Capacity                           1500 Kg/Day  
Land & Building (800 sq.mt)     Rs. 1.02 Cr
Plant & Machinery                    Rs. 80 Lac
Working Capital for 2 Months   Rs. 34 Lac
Total Capital Investment          Rs. 2.21 Cr
Rate of Return                         26%
Break Even Point                     60%



INTRODUCTION    
SPECIFICATION OF SULPHUR 80% WDG    
PROPERTIES AND APPLICATION OF SULPHUR 80% WDG POWDER    
METHOD OF APPLICATION:    
OTHERS:    
KEY FUNCTION AND BENEFITS OF SULPHUR 90% WDG    
KEY FUNCTIONS:    
QUANTITATIVE & QUALITATIVE IMPROVEMENT:
BENEFITS TO VARIOUS PRODUCTS,    
1) PADDY    
2) GROUNDNUT    
3) CHILLY    
4) SUGARCANE    
5) GRAPES    
6) BANANA    
7) WHEAT    
8) BT COTTON    
9) SOYABEAN    
10) POTATO    
11) ONION    
DIRECTION OF USE:    
PRECAUTION:    
PHYTOTOXICITY:    
FIRST AID:    
MARKET SURVEY    
FIGURE: INDIAN CROP PROTECTION MARKET (USD BILLION)    
THE AGROCHEMICALS CAN BE BROADLY CLASSIFIED INTO FIVE TYPES:    
FIGURE: INDIAN CROP PROTECTION MARKET SPLIT    
OPPORTUNITIES AND KEY GROWTH DRIVERS FOR INDIAN CROP PROTECTION MARKET    
GLOBAL MARKET POSITION OF AGRO CHEMICAL    
PRESENT MANUFACTURERS OF SULPHUR 80% WDG & SULPHUR 90% WDG POWDER    
FORMULATION OF SULPHUR 80% WDG POWDER    
FORMULATION OF SULPHUR 90% WDG POWDER    
FORMULATION OF SULPHUR WDG 90%    
MANUFACTURING PROCESS OF SULPHUR 80% WDG AND 90% WDG    
WATER DISPERSIBLE GRANULES OR FERTILIZER COMPOSITION    
SULPHUR 30%+ZINC SULPHATE 33% WG    
SULPHUR 30%+ZINC SULPHATE 55%+MANGANESE SULPHATE 11% WG    
SULPHUR 40%+ZINC SULPHATE 5% SC    
SULPHUR 10%+ZINC SULPHATE 25% SC    
SULPHUR 60%+ZINC OXIDE 20% WG    
SULPHUR 30%+ZINC OXIDE 10% SC    
PROCESS FLOW DIAGRAM    
TESTING METHOD FOR WATER DISPERSIBLE POWDER    
APPARATUS    
PROCEDURE    
SUSPENSIBILITY TEST AFTER ACCELERATED STORAGE/WITHOUT PRETREATMENT    
REAGENT    
PROCEDURE    
ACIDITY OR ALKALINITY TEST    
DETERMINATION OF ALKALINITY    
WETTABILITY TEST    
DETAILS OF WATER DISPERSIBLE GRANULES    
DESCRIPTION    
ACTIVE INGREDIENT    
MATERIEL SAFETY DATA SHEET FOR SULPHUR 90% WDG    
HEALTH HAZARDS IDENTIFICATION    
FIRST AID MEASURES    
FIRE FIGHTING MEASURES    
ACCIDENTAL RELEASE MEASURES    
HANDLING AND STORAGE    
EXPOSURE CONTROLS/PERSONAL PROTECTION    
PHYSICAL AND CHEMICAL PROPERTIES    
STABILITY AND REACTIVITY    
TOXICOLOGICAL INFORMATION    
DISPOSAL CONSIDERATIONS    
MATERIEL SAFETY DATA SHEET FOR SULPHUR 80% WDG    
HAZARDS IDENTIFICATION    
FIRST AID    
FIRE FIGHTING MEASURES    
ACCIDENTAL RELEASE MEASURES    
HANDLING AND STORAGE    
EXPOSURE CONTROLS/PERSONAL PROTECTION    
PERSONAL PROTECTIVE EQUIPMENT:    
STABILITY AND REACTIVITY    
TOXICOLOGICAL INFORMATION    
NOVEL WATER DISPERSIBLE GRANULAR COMPOSITION    
3: PREPARATION OF A WET MASS    
STEP 4: PREPARATION OF SORPTIVE WATER DISPERSIBLE GRANULES OF IMIDACLOPRID    
STEP 5: PREPARATION OF EMULSIFIABLE LAMBDA CYHALOTHRIN SOLUTION    
STEP 6: PREPARATION OF IMIDACLOPRID 12%+LAMBDA CYHALOTHRIN 6% WG    
PROCESS FOR THE PREPARATION OF WATER DISPERSIBLE GRANULAR COMPOSITION OF FIPRONIL 6%+CHLORPYRIPHOS 15%    
PROCESS FOR THE PREPARATION OF A WATER DISPERSIBLE GRANULAR COMPOSITION OF THIAMETHOXAM 10%+CYPERMETHRIN 12%    
PROCESS FOR THE PREPARATION OF A WATER DISPERSIBLE GRANULAR COMPOSITION OF AZOXYSTROBIN 7.5%+PROPICONAZOLE 7.5%    
PROCESS FOR THE PREPARATION OF WATER DISPERSIBLE GRANULAR COMPOSITION OF IMIDACLOPRID 1%+CHLORPYRIPHOS 15%    
PROCESS FOR THE PREPARATION OF WATER DISPERSIBLE GRANULAR COMPOSITION OF FIPRONIL 12%+LAMBDA CYHALOTHRIN 3%    
PROCESS FOR THE PREPARATION OF WATER DISPERSIBLE GRANULAR COMPOSITION OF DELTAMETHRIN 1%+CHLORPYRIPHOS 14%    
PROCESS FOR THE PREPARATION OF WATER DISPERSIBLE GRANULAR COMPOSITION OF TEBUCONAZOLE 12.5%+LAMBDA CYHALOTHRIN 2.5%    
PROCESS FOR THE PREPARATION OF WATER DISPERSIBLE GRANULAR COMPOSITION OF AZOXYSTROBIN 12.5%+LAMBDA CYHALOTHRIN 2.5%    
PROCESS FOR THE PREPARATION OF A WATER DISPERSIBLE GRANULAR COMPOSITION OF IMIDACLOPRID 45%+LAMBDA CYHALOTHRIN 0.1%    
DISPERSING AGENT    
FLOW DIAGRAM    
MANUFACTURING METHODS OF WDG    
MANUFACTURING METHODS    
FROM DRY BASE:    
FROM WET BASE    
TESTING METHODS
PRODUCTION METHOD    
QUANTITATIVE & QUALITATIVE IMPROVEMENT:    
PROCESSING DETAILS OF SULPHUR 90% WDG    
RECOMMENDATIONS:    
SPECIFICATION FOR SULPHUR DISPERSIBLE POWDER    
1 DESCRIPTION    
2 ACTIVE INGREDIENT    
3 IMPURITIES    
4 PHYSICAL PROPERTIES    
5 STORAGE STABILITY    
6 CONTAINERS    
7 BIOLOGICAL PROPERTIES    
PLANT LAYOUT    
SUPPLIERS OF PLANT AND EQUIPMENTS    
BELT CONVEYORS    
FEED HOPPERS    
VIBRO SIFTER    
SCREW CONVEYORS    
JET MILL    
SLAT CONVEYOR    
NITROGEN GAS GENERATORS    
BOILERS    
GENERATOR SET    
STITCHING MACHINE    
ADDRESSES OF RAW MATERIALS (GLOBAL)    
ADDRESSES OF RAW MATERIALS    


APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)