Detailed Project Report (DPR) on toilet and herbal soap

TOILET AND HERBAL SOAP [3670]

It  goes  without saying that soap is indispensable  to  our daily  life.   Accordingly,  the  manufacturing  industry  should continue to develop as one of the most important industries. Soap may broadly be classified by use as follows:- a) Soap household (toilet soap, laundry soap etc.), b) Industrial soap. c)    Special soap. Among them, the consumption of special soap which is used for medical purposes and shampooing is not large. Industrial soap which is important, being used in the textile industry etc.  is not consumed in a large quantity, either. Household soap which is most important quantitatively accounts for the larger part of the consumption of soap. The production of laundry soap has sharply decreased in recent years with the global spread of synthetic detergents. Indeed, it appears as though soap has given place to synthetic detergents.  However, toilet soap enjoys a stabilized demand  and its manufacture is not likely to lose  in  importance for a long time to come. As for the monthly production capacity of toilet soap. although there are plants which manufacture 500-1500 tonnes a month. The soap making process roughly consists of saponification and moulding. There are various methods of saponification. However, the hot process may be called the best one because the quality of soap in superior and this process turns out Glycerine as a byproduct. Various oils and fats are used as raw materials for soap making tallow and conconut oil are mostly used in  Japan. They are mixed at  a ratio of 70 to 80 percent of the former and 20 to 30 percent of the latter.

COST ESTIMATION

Plant Capacity          2 Ton/Day  
Land & Building (1000 sq.mt)  Rented    
Plant & Machinery                    Rs. 46 Lacs
Working Capital for 1 Month    Rs. 48 Lacs
Total Capital Investment          Rs. 1 Cr
Rate of Return                         34%
Break Even Point                     72%
 

      
INTRODUCTION    
B.I.S. SPECIFICATION    
1 SCOPE    
2 REFERENCES    
3 TERMINOLOGY    
4 GRADES    
5 REQUIRMENTS    
6 PACKINGANDMARKING    
7 SAMPLING    
MARKET OVERVIEW OF SOAP    
PERFORMANCE FOR 2017-18    
MARKET SHARE OF COMPANIES    
THE PERSONAL WASH CAN BE SEGREGATED INTO:    
MARKET OPPORTUNITY OF HERBAL SOAP    
ADVANTAGES OF HERBAL SOAP    
HERBAL SOAP AND ITS INGREDIENTS    
HERBAL SOAP
INGREDIENTS    
MANUFACTURING PROCESS OF TOILET SOAP (SAPONIFICATION PROCESS)     
BASIS STEPS IN SOAP MANUFACTURE      
FORMULATION FOR TOILET SOAPS BY COLD PROCESS    
WHITE TOILET SOAP    
PROCESS    
ROSE SOAP    
FANOY SOAP    
ORIENTAL SOAP    
HIMALAYAN BOUQUET SOAP    
PERFUMES MIXTURE    
RAW MATERIALS FOR SOAP    
FATS AND OILS    
THESE ARE CLASSIFIED AS UNDER:    
A). TALLOW:    
B). LINSEED OIL:    
C). COCONUT OIL:    
D). NON-EDIBLE OILS:    
I). MAIZE OIL:    
II). CASTOR OIL:    
III). RICE BRAN OIL:    
2. ALAKLIES:    
A). CAUSTIC SODA:    
CAUTION:    
B). CAUSTIC POTASH:    
C). SODIUM CARBONATE:    
PROCESS DESCRIPTIONS    
A. SAPONIFICATION    
B. SALTING OUT    
DRIVING    
2. FINISHING SECTION    
A. MIXING    
B. PLODDING    
C. STAMPING    
PROCESS FLOW SHEET FOR TOILET SOAP MANUFACTURING    
MANUFACTURE OF SOAP (TOILET) BY REMELTING PROCESS    
FORMULATION OF HERBAL SOAP    
FORMULATION OF TOILET SOAP USING SOAP NOODLES    
LIFE BUOY TYPE SOAP    
TRANSPARENT SOAP    
FORMULATIONS OF HERBAL SOAPS PERFUMES    
FORMULATION I    
FORMULATION NO. 2    
OTHER HERBAL SODA FORMULATION    
PROCESS OF SOAPMAKING    
RAW MATERIALS    
PROCESS    53
PERFUMES FOR HERBAL SOAPS    
SOAP PERFUMERY. –    
HONEY SOAP    
ORANGE SOAP    
LEMON SOAP    
ROSE SOAP    
ELDER-FLOWER SOAP.    
TRANSPARENT GLYCERINE SOAP.    
DIFFERENT METHOD OF SOAP MAKING    
THERE ARE FOUR BASIC METHODS FOR MAKING SOAP AT HOME:    
MELT AND POUR SOAP MAKING    
TO GET STARTED WITH MELT AND POUR SOAP MAKING, YOU NEED:    
PROS:    
CONS:    
COLD PROCESS SOAP    
TO GET STARTED MAKING COLD PROCESS SOAP, YOU’LL NEED:    
PROS:    
CONS    
PROCESSING DETAILS OF SOAP MANUFACTURE    
THE KETTLE PROCESS    
BOILING    
SALTING    
STRONG CHANGE    
PITCHING    
THE CONTINUOUS PROCESS    
SPLITTING    
MIXING    
COOLING AND FINISHING    
MILLING    
LICENSE & REGISTRATION FOR SOAP MANUFACTURING    
PRINCIPLES OF PLANT LAYOUT    
PLANT LOCATION FACTORS    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
PROJECT IMPLEMENTATION SCHEDULES    
PLANT LAYOUT    
SUPPLIERS OF PLANT AND MACHINERIES    
SUPPLIERS OF PACKAGING MACHINE    
SUPPLIERS OF LABORATORY EQUIPMENTS    
SUPPLIERS OF STORAGE VESSEL (STORAGE TANKS)    
SUPPLIERS OF RAW MATERIALS    
SUPPLIERS OF SOAP NOODLES    
SUPPLIERS OF PERFUMES    
SUPPLIERS OF SODIUM HYDROXIDE    
DISTRIBUTOR MARGIN IN TOILET & HERBAL SOAP   
LOCATION FOR TOILET AND HERBAL SOAP MANUFACTURING       


APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET