Detailed Project Report (DPR) on Virgin Coconut Oil Manufacturing Plant (Cap: 1000 Ltr./Day)

Detailed Project Report (DPR) on Virgin Coconut Oil Manufacturing Plant (Cap: 1000 Ltr./Day)

VIRGIN COCONUT OIL MANUFACTURING PLANT (CAP: 1000 LTR/DAY)

[EIRI/EDPR/1679] J.C.: 500


INTRODUCTION

Virgin coconut oil (VCO) extracted from fresh coconut meat without chemical processes is said to be the mother of all oils. It is rich in medium chain fatty acids, particularly lauric acid and is a treasure trove of minerals, vitamins, antioxidants and is an excellent nutraceutical.

It has about 50% lauric acids, having qualities similar to mother's milk thus confirming its disease-fighting ability, Where lauric acid enters human body its get converted to Monolaurin which has the ability to enhance immunity.

Several studies have confirmed that this compound has the ability to kill viruses including herpes and numerous other bacteria. Its antiviral effect has the ability to considerably reduce the viral load of HIV patients. VCO is not subjected to high temperatures, solvents or refinement procedures and therefore retains the fresh scent and taste of coconuts. It is rich in vitamin E, is non-greasy, non-staining and is widely used in soaps, lotions, creams and lip balms. The health benefits of VCO are second to none; ranging from speeding up body metabolic system and providing immunity against a horde of commonly prevalent diseases.


COST ESTIMATION

Plant Capacity            1000 Ltr./Day  

Land & Building (4000 sq.mt.)    Rs. 1.59 Cr    

Plant & Machinery                    Rs. 80.00 Lac 

Working Capital for 3 Months    Rs. 1.58 Cr 

Total Capital Investment          Rs. 4.10 Cr 

Rate of Return                          44%

Break Even Point                      41%


CONTENTS

INTRODUCTION

TYPES OF EDIBLE COCONUT OIL

CHEMICAL COMPOSITION OF COCONUT OIL

CHARACTERISTICS OF COCONUT OIL

B.I.S SPECIFICATION

VIRGIN COCONUT OIL

USES AND HEALTH BENEFITS OF VIRGIN COCONUT OIL

QUALITY STANDARDS OF VIRGIN COCONUT OIL

MARKET SURVEY

PRESENT MANUFACTURERS OF VIRGIN COCONUT OIL

TECHNOLOGIES FOR VIRGIN COCONUT OIL PRODUCTION

CLASSIFICATION & COMPOSITION OF COCONUT FLOUR

PROPERTIES OF COCONUT FLOUR

USES AND APPLICATIONS OF COCONUT FLOUR

MANUFACTURING PROCESS OF VIRGIN COCONUT OIL

PROCESS FLOW DIAGRAM

ANALYSIS OF DIFFERENT PROCESSES FOR PRODUCING VIRGIN COCONUT OIL (VCO)

MANUFACTURING PROCESS OF VIRGIN COCONUT OIL AND COCONUT FLOUR

PROCESS FLOW DIAGRAM

VIRGIN COCONUT OIL EXTRACTION METHODS

POST PROCESSING STAGE OF VIRGING COCONUT OIL

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

PROJECT IMPLEMENTATION SCHEDULES

PLANT LAYOUT

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF PLANT AND MACHINERY


APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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