Detailed Project Report (DPR) on water bottle plant with packaging from bio-degradable material made from sugarcane baggase/rice husk etc.

WATER BOTTLE PLANT WITH PACKAGING FROM BIO-DEGRADABLE MATERIAL MADE FROM SUGARCANE BAGGASE/RICE HUSK ETC. [3661]

Biodegradable Bottle is a new alternative to environmentally-unfriendly one-use plastic bottles - made from a plant-based, fully biodegradable and recyclable bioplastic. Is the age of the plastic water bottle coming to an end? Not if predictions are anything to go by. One million plastic bottles are sold around the globe every single minute. And annual consumption is set to top half a trillion by 2021. But there are several initiatives that are taking steps - however small - in the right direction. Like Berlin and Bristol's free tap water initiatives, the Liter of Light invention which turns used plastic bottles into solar lightbulbs, and even futuristic water "blobs" that are made out of seaweed and completely edible. Vegan Bottle is a 100% biodegradable bottle made from sugar cane manufactured by a French packaging company, Lyspackaging. Nicolas Moufflet, the engineer behind this project and president of the company, has spent several years developing the technology needed to create a plastic bottle - where every single component, including the lid and the label, are biodegradable. His solution combines sugar cane bagasse (the fibre/pulp that remains after extracting the sugar cane juice) with other plant-based products (the exact patented formula is secret) to produce the material that is also suitable not just for holding water, but also other liquids too - including oil, beer or even perfume. A well-known contemporary art centre in Paris, the Palais de Tokyo, has already requested 100,000 VeganBottles. And Lyspackaging - that currently produces primarily traditional plastic bottles - is planning to move half of its production to the biodegradable alternative, aiming to reach 80% of production by 2020. Biodegradable disposable flatware and utensils manufactured from wood-based or plant-based raw materials, including materials that may be traditionally discarded such as sawdust, plant stalks, seed or grain hulls or the like. The process includes the use of a resin made from the discarded materials to form disposable utensils and flatware. Today consumption of Disposable products is breaking records. Disposable products are easy to handle, economical and can be disposed easily. With the changing lifestyle of Mankind, the use of disposable products is raising like anything. Plastic Disposable products are very popular because it can be carried easily and very low in prices too. The products include food containers and tableware – like plates, bowls, meal trays and cups – which decompose within 30-60 days after being discarded. The company sources processed bagasse from other organizations. This material is then moulded, dried, heated, and given other final touches. Heat-induced pressing during the manufacturing process gives structural strength to the cutlery. Additionally, the inter-fibre bonding makes the products water and oil resistant. It is a completely natural process and involves no binders, additives, coatings or chemical residues, resulting in a nontoxic, harmless and healthy alternative to plastic. The cutlery also does not impart colour, odour or taste to food. The products are microwave-safe and have an estimated shelf life of two years. Users cannot wash the tableware or containers after use; they have to be discarded.

COST ESTIMATION

Plant Capacity        12,000 Bottles/Day  
Land & Building (1200 sq.mt.)  Rs. 1.80 Cr.    
Plant & Machinery                    Rs. 1.25 Cr.
Working Capital for 1 Month   Rs. 18 Lacs
Total Capital Investment          Rs. 3.31 Cr.
Rate of Return                         31%
Break Even Point                     56%



INTRODUCTION    
PAPER WATER BOTTLE    
BIOPLASTICS AND BIODEGRADABLE PLASTICS    
PLASTICS FALL INTO THREE TYPES:    
A RECIPE FOR PLA BIOPLASTICS    
BIODEGRADABLE PLASTICS    
CORN STARCH BIOCOMPOSTABLES PLA PLASTIC    
BENEFITS OF CORN STARCH BIOCOMPOSTABLES    
COMMON TYPES OF BIOCOMPOSTABLE ITEMS    
MADE FROM CORN STARCH    
COMPARISON OF BAGASSE VS PAPER AND OTHER MATERIAL    
WHAT IS BAGASSE    
NEW BIODEGRADABLE PLASTIC FREE WATER BOTTLE    
PROPERTIES AND CHARACTARISTICS OF BAGASSE PRODUCTS    
DETAILS OF BAGASSE AND BAGASSE PRODUCTS    
PRODUCTION STEPS OF BAGASSE PRODUCTS:    
OVERVIEW OF BIODEGRADABLE WATER BOTTLE    
BIODEGRADABLE WATER BOTTLES MARKET IS SEGMENTED BY THE MATERIAL    
BIODEGRADABLE WATER BOTTLES MARKET IS SEGMENTED BY CAPACITY    
BIODEGRADABLE WATER BOTTLES MARKET: KEY PLAYERS    
MARKET POSITION OF PACKAGED DRINKING WATER    
QUALITY OF WATER    
MARKET POTENTIAL OF PACKAGED DRINKING WATER    
MARKET SEGMENTATION OF BOTTLED WATER IN INDIA    
PACKAGED WATER INDUSTRY MAY SEE NEW PLAYERS    
SPECIFICATION OF PACKAGED DRINKING WATER    
INDIAN STANDARD    
1 SCOPE    
2 REFERENCES    
3 DEFINITIONS    
4 HYGIENIC CONDITIONS    
5 REQUIREMENTS    
6 PACKING    
7 MARKING    
PROPERTIES & CHARACTERISTICS    
BENEFITS OF THERMOFORMED FIBER    
PULP THERMOFORMING AND MOLDED FIBER PACKAGING    
DETAILS OF MOULDED PULP    
ABOUT MOLDED PULP    
MANUFACTURING PROCESS OF WATER BOTTLE PLANT FROM BIODEGRADABLE
   MATERIALS WITH PACKAGING    
PROCESS FLOW DIAGRAM FOR WATER BOTTLE WITH PACKAGING    
PROCESS FLOW DIAGRAM FOR WATER BOTTLE    
PROCESS OF MOLDED PULP    
SUSTAINABILITY OF MOLDED PULP    
TREATMENT SCHEME    
RAW MATERIAL    
MARKET POTENTIALITY & SELECTION    
QUALITY CONTROL & STANDARD    
QUALITY TEST:    
CHEMICAL ANALYSIS OF PRODUCT WATER TEST:    
OUTER LAB TEST:    
CHECKING PROCESS    
VISUAL EXAMINATION:    
SMELL TEST:    
LEAKAGE TEST:    
CODEX STAN 227-2001    
1. SCOPE    
2. DESCRIPTION    
3. ESSENTIAL COMPOSITION AND QUALITY FACTORS    
4. HYGIENE    
5. LABELLING REQUIREMENTS    
POLLUTION CONTROL    
ENERGY CONSERVATION    
PROPERTIES OF WATER    
PHYSICAL PROPERTIES    
COLOR    
TASTE AND ODOR:    
DISSOLVED SOLIDS    
PH:    
GENERAL PROPERTIES OF NATURAL WATER SUPPLIES    
NATIONAL INTERIUM PRIMARY DRINKING - WATER REGULATIONS    
SECONDARY REGULATIONS PROMULATED IN 1979 BY THE EPAA    
USES    
PRINCIPLE OF REVERSE OSMOSIS    
PROCESS FLOW DIAGRAM    
MANUFACTURING PROCESS OF PACKAGING DRINKING WATER    
PROCESS FLOW SHEET    
MANUFACTURING PROCESS OF R.O. MINERAL WATER    
PRODUCT PACKAGING    
UNIT PRICE OF ONE BOTTLE (CAP: 1 LTR.)       
PLANT LAYOUT     
COMPLETE PLANT AND MACHINERY SUPPLIERS     
SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)      
SUPPLIERS OF PLANT AND MACHINERY (INDIAN)     
SUPPLIERS ADDRESSES OF BAGASSE PULP BOARD       
PLANT & MACHINERY SUPPLIERS FOR PACKAGED DRINKING WATER      


APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)