Detailed Project Report (DPR) on White Spirit from Kerosene (Cap: 20,000 Ltr. per Day)

Detailed Project Report (DPR) on White Spirit from Kerosene (Cap: 20,000 Ltr. per Day)
4640
Original
India
Countries
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Industry Overview

White spirit, also known as mineral turpentine, is a narrow petroleum-derived hydrocarbon fraction with a boiling range of 140–220°C. To achieve the required product quality, the sulfur compound concentration should not exceed 0.1% by weight. Commercial production is commonly based on hydrotreated kerosene combined with suitable additives to minimize yellowing and maintain product stability.

White spirit is widely used as a solvent for oil-based paints, coatings, varnishes, and related industrial applications. Because it is frequently used in decorative and protective coatings, low odor is an important quality requirement. The primary contributors to undesirable odor are mercaptans (RSH) and aromatic hydrocarbons, making effective refining and quality control essential during manufacturing.

The increasing demand for paints, coatings, and allied products driven by industrial development has contributed to the growing consumption of white spirit. Its broad application as a cleaning agent, thinner, and industrial solvent further supports market demand across multiple sectors. As demand for White Spirit/Mineral Turpentine Oil continues to increase, the industry presents favorable opportunities for new manufacturing ventures capable of producing consistent, specification-compliant products.

Cost Estimation

Particular Value
Plant Capacity 20,000 Ltr./Day
Land & Building (12,000 sq.mt.) Rs. 7.59 Cr
Plant & Machinery Rs. 7.60 Cr
Working Capital for 1 Month Rs. 2.97 Cr
Total Capital Investment Rs. 18.85 Cr
Rate of Return 49%
Break Even Point 43%

Content Index

  • INTRODUCTION
  • COMPOSITION OF WHITE SPIRIT
  • APPLICATION AND TOXICITY OF WHITE SPIRIT
  • TOXICITY
  • TYPES OF WHITE SPIRIT
  • TYPE 0:
  • TYPE 1:
  • TYPE 2:
  • TYPE 3:
  • PHYSICAL PROPERTIES OF WHITE SPIRIT
  • SPECIFICATION OF WHITE SPIRIT
  • REQUIREMENTS
  • GENERAL REQUIREMENTS
  • SPECIFIC REQUIREMENTS
  • TABLE 1 SPECIFIC REQUIREMENT FOR WHITE SPIRIT.
  • PACKAGING AND MARKING
  • PACKAGING
  • MARKING
  • SAMPLING
  • STORAGE
  • DETERMINATION OF RESIDUE ON EVAPORATION
  • NOTE
  • APPARATUS
  • FIGURE: DISTILLATION APPARATUS
  • CLEANING LIQUIDS
  • PREPARATION OF APPARATUS
  • PROCEDURE
  • EXPRESSION OF RESULTS
  • PRECISION
  • MTO (LAW) SPECIFICATION
  • B.I.S. SPECIFICATION
  • GRADE OF WHITE SPIRIT
  • LOW FLASH:
  • REGULAR FLASH:
  • HIGH FLASH:
  • CHEMICAL NUMBERS
  • PHYSICAL PROPERTIES
  • WHITE SPIRIT TYPES 1–3 PHYSICAL PROPERTIES
  • REQUIREMENT AND TEST METHOD FOR PETROLEUM HYDROCARBON SOLVENT
  • SCOPE
  • GRADES
  • REQUIREMENTS
  • PACKING AND MARKING
  • MARKING
  • EACH CONTAINER SHALL BE MARKED WITH THE FOLLOWING INFORMATION:
  • SAMPLING
  • SPECIFICATION OF SUPERIOR KEROSENE OIL
  • NOTE
  • PROPERTIES & CHARACTERSTICES TURPENTINE OIL
  • TURPENTINE OIL
  • HAZARD FLAMMABLE, MODERATE FIRE RISK:-
  • USES AND APPLICATION OF WHITE SPIRIT
  • ALSO WHITE SPIRIT IS USED IN:
  • ADVANTAGE AND DISADVANTAGE 0F WHITE SPIRIT
  • ADVANTAGE OF WHITE SPIRIT
  • DISADVANTAGE OF WHITE SPIRIT
  • WHITE SPIRIT VS. TURPENTINE
  • WHITE SPIRITS VS. ACETONE
  • SHIPPING AND STORAGE CONDITION
  • STORAGE PRECAUTIONS:
  • HUMAN HEALTH EFFECTS
  • MARKET OVERVIEW OFWHITE SPIRIT
  • KEY PLAYERS OF WHITE SPIRIT
  • MANUFACTURERS/SUPPLIERS OF WHITE SPIRIT
  • PROCESS OF LOW AROMATIC WHITE SPIRIT FROM KEROSENE
  • WAREHOUSING OF WHITE SPIRIT
  • ANALYSIS LAWS TYPE-1
  • ANALYSIS LAWS TYPE-2
  • DERIVATION OF WHITE SPIRIT
  • MANUFACTURING PROCESS OF WHITE SPIRIT FROM KEROSENE OIL
  • MATERIAL SAFETY DATASHEET OF KEROSENE
  • SECTION 1 – CHEMICAL PRODUCT AND COMPANY IDENTIFICATION
  • SECTION 2 – COMPOSITION/INFORMATION ON INGREDIENTS
  • SECTION 3 – HAZARDS IDENTIFICATION
  • SECTION 4 – FIRST AID MEASURES
  • SECTION 5 – FIRE FIGHTING MEASURES
  • SECTION 6 – ACCIDENTAL RELEASE MEASURES
  • SECTION 7 – HANDLING AND STORAGE
  • SECTION 8 – EXPOSURE CONTROLS/PERSONAL PROTECTION
  • SECTION 9 – PROTECTION PHYSICAL AND CHEMICAL PROPERTIES
  • SECTION 10 – STABILITY AND REACTIVITY
  • SECTION 11 – TOXICOLOGICAL INFORMATION
  • SECTION 12 – ECOLOGICAL INFORMATION
  • SECTION 13 – DISPOSAL CONSIDERATIONS
  • SECTION 14 – TRANSPORT INFORMATION
  • SECTION 15 – REGULATORY INFORMATION
  • PRINCIPLES OF PLANT LAYOUT
  • MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
  • PLANT LOCATION FACTORS
  • PRIMARY FACTORS
  • 1. RAW-MATERIAL SUPPLY:
  • 2. MARKETS:
  • 3. POWER AND FUEL SUPPLY:
  • 4. WATER SUPPLY:
  • 5. CLIMATE:
  • SPECIFIC FACTORS
  • 6. TRANSPORTATION:
  • A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
  • 7. WASTE DISPOSAL:
  • 8. LABOR:
  • 9. REGULATORY LAWS:
  • 10. TAXES:
  • 11. SITE CHARACTERISTICS:
  • 12. COMMUNITY FACTORS:
  • 13. VULNERABILITY TO WARTIME ATTACK:
  • 14. FLOOD AND FIRE CONTROL:
  • EXPLANATION OF TERMS USED IN THE PROJECT REPORT
  • 1. DEPRECIATION:
  • 2. FIXED ASSETS:
  • 3. WORKING CAPITAL:
  • 4. BREAK-EVEN POINT:
  • 5. OTHER FIXED EXPENSES:
  • 6. MARGIN MONEY:
  • 7. TOTAL LOAD:
  • 8. LAND AREA/MAN POWER RATIO:
  • PROJECT IMPLEMENTATION SCHEDULES
  • INTRODUCTION
  • PROJECT HANDLING
  • PROJECT SCHEDULING
  • TIME SCHEDULE
  • DISTRIBUTOR/CONSUMER OF WHITE OIL/SPIRIT
  • BUYERS OF WHITE OIL/SPIRIT
  • SUPPLIERS OF RAW MATERIALS
  • SUPPLIERS OF KEROSENE OIL
  • SUPPLIERS OF PACKAGING DRUM
  • SUPPLIERS OF LAB TESTING CHEMICALS
  • SUPPLIERS OF PLANT & MACHINERY [IMPORTED]
  • PLANT AND MACHINERY SUPPLIERS
  • SUPPLIERS OF MIXER
  • SUPPLIERS OF FILTER PRESS
  • SUPPLIERS OF LABORATORY EQUIPMENT AND LAB TESTING EQUIPMENT
  • SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
  • SUPPLIERS OF STORAGE TANKS
  • SUPPLIERS OF PACKAGING MACHINERY

Appendix

  • 01. PLANT ECONOMICS
  • 02. LAND & BUILDING
  • 03. PLANT AND MACHINERY
  • 04. OTHER FIXED ASSESTS
  • 05. FIXED CAPITAL
  • 06. RAW MATERIAL
  • 07. SALARY AND WAGES
  • 08. UTILITIES AND OVERHEADS
  • 09. TOTAL WORKING CAPITAL
  • 10. TOTAL CAPITAL INVESTMENT
  • 11. COST OF PRODUCTION
  • 12. TURN OVER/ANNUM
  • 13. BREAK EVEN POINT
  • 14. RESOURCES FOR FINANCE
  • 15. INSTALMENT PAYABLE IN 5 YEARS
  • 16. DEPRECIATION CHART FOR 5 YEARS
  • 17. PROFIT ANALYSIS FOR 5 YEARS
  • 18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Frequently Asked Questions

White spirit is primarily used as a solvent for oil-based paints, coatings, and cleaning applications. It is commonly employed to thin paints, clean brushes and equipment, remove grease and residues, and support industrial manufacturing processes where a petroleum-based solvent with controlled evaporation characteristics is required.

Hydrotreated kerosene is commonly used because it helps produce a cleaner, higher-quality solvent. The hydrotreatment process reduces sulfur compounds and other impurities, improves odor characteristics, and provides a suitable base for producing white spirit that meets product specifications and performance requirements.

Low odor is important because white spirit is frequently used in paints and coatings applied in enclosed or occupied spaces. Reducing mercaptans and aromatic compounds improves user comfort, enhances product acceptance, and helps produce a solvent that is better suited for commercial and industrial coating applications.

Key quality parameters include boiling range, sulfur content, odor, physical properties, and compliance with applicable specifications. Manufacturers also evaluate storage stability, residue on evaporation, and product consistency to ensure reliable performance in industrial and commercial applications.

Demand is primarily supported by growth in the paints, coatings, and industrial sectors. As manufacturing and infrastructure activities expand, the need for reliable solvents used in coating formulation, surface preparation, cleaning, and maintenance also increases, creating opportunities for white spirit producers.

White spirit should be stored in suitable containers under appropriate safety conditions because it is a flammable petroleum solvent. Proper labeling, controlled storage areas, adequate ventilation, and adherence to applicable handling and transportation procedures help maintain product quality and reduce operational risks.

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