WIRE NAILS (MS) MANUFACTURING (PRODUCTION CAPACITY – 2100 TPA)
[EIRI/EDPR/4509] J.C.: 2725XL
A nail consists of a metal rod or shank, pointed at one end and usually having a formed head at the other, that can be hammered into pieces of wood or other materials to fasten them together. A nail is usually made of steel, although it can be made of aluminum, brass, or many other metals. The surface can be coated or plated to improve its corrosion resistance, gripping strength, or decorative appearance. The head, shank, and point may have several shapes based on the intended function of the nail. Of the nearly 300 types of nails made in the United States today, most are used in residential housing construction. The average wood frame house uses between 20,000 and 30,000 nails of various types and sizes
Nails are divided into three broad categories based on their length. In general nails under 1 inch (2.5 cm) in length are called tacks or brads. Nails 1-4 inches (2.5-10.2 cm) in length are called nails, while those over 4 inches (10.2 cm) are some-times called spikes. These categories are roughly defined, and there is considerable crossover between them.
The nails consist of hard drawn bright mild steel wire with a head, which helps in drivingthe nail inside. They are made in various sizes. Wire nails are used for roofing, fastening in carpentry and woodwork, fencing, etc. With the rise in construction activities, both commercial and private, the demand for wire nails is bound to increase. Setting up a plant to make wire nails would thus meet this demand.
A wire nail having a head and a shank integral with the head, the shank being formed with a tip and having an axis, and the head having a circumferential edge defining a complete circle; characterised in that the centre of the head is radially offset from the axis of the shank.
COST ESTIMATION
Plant Capacity 7 MT/Day
Land & Building (1675 sq.mt.) Rs. 1.34 Cr
Plant & Machinery Rs. 83.86 Lac
Working Capital for 0.5 Months Rs. 51.17 Lac
Total Capital Investment Rs. 2.87 Cr
Rate of Return 30%
Break Even Point 63%
CONTENTS
INTRODUCTION
TYPES OF NAIL INCLUDE:
WIRE NAILS TECHNICAL INFO:
ROOFING COIL NAILS TECHNICAL INFO:
PLASTIC SHEET COIL NAILS TECHNICAL INFO:
COMMON WIRE NAILS
RAW MATERIALS
USES AND APPLICATION
B.I.S. SPECIFICATION
PROCESS FLOW CHART
MANUFACTURING PROCESS
RAW MATERIAL
TENSIE STRENGTH OF NAIL IRON WIRE
MAIN PROCESS
FORMING
FINISHING
PACKAGING
QUALITY CONTROL
TWO TYPES OF MACHINES ARE
WIRE NAILS MACHINES
FOLLOWING MACHINES ARE REQUIRED TO PRODUCE NAILS:-
HIGH SPEED AUTOMATIC WIRE NAIL MAKING MACHINES
WIRE NAIL MAKING MACHINE - MODEL: N-3
SPECIFICATIONS
WIRE NAIL MAKING MACHINE - MODEL: N-1
WIRE NAIL MAKING MACHINE - MODEL: N-2
WIRE NAIL MAKING MACHINE - MODEL: N-4
WIRE NAIL MAKING MACHINE - MODEL: N-8
GRIPPING DIES
CUTTING DIE
HEADER DIES
AUXILIARY EQUIPMENT:
MODEL NO. 1
MODEL NO. 2
WIRE NAIL MAKING MACHINE - MODEL: N-4
WIRE NAIL MAKING MACHINE - MODEL: N-8
THE FUNCTION OF EACH MACHINE IN THE LINE IS:
PARAMETERS:
C SERIES IS OUR NEW DESIGNED PRODUCT WITH THE ADVANTAGES OF:
BESIDE THESE 3 MACHINES, THERE ARE SOME SMALL MACHINES:
SPARE PARTS OF THE NAIL MAKING MACHINE:
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF NAILS
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF WIRE NAIL MAKING MACHINE
SUPPLIERS OF TUMBLING BARRELS
SUPPLIERS OF WIRE NAIL POLISHING MACHINE
SUPPLIERS OF TOOL CUTTER GRINDER MACHINE
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
PLATFORM WEIGHING MACHINE
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
SHOT BLASTING MACHINE
JIGS AND FIXTURE
SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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