Industry Overview
Wooden cable reels, also known as wooden cable drums or spool drums, are widely used for storing, transporting, and handling electrical cables, wires, ropes, and similar products that require secure winding and protection during storage or shipment. Their robust construction makes them suitable for carrying heavy loads while allowing customization in traverse lengths, flange diameters, and other dimensions to accommodate different cable types and capacities.
Cable drums are manufactured in a variety of sizes and materials based on their intended application, load-bearing requirements, storage conditions, and transportation needs. Material selection depends on factors such as cable weight, the level of structural support required, and whether the drums will be used indoors or outdoors. Wooden cable reels remain a preferred option in many industrial applications because they provide strength, durability, ease of handling, and adaptability for different cable configurations.
A typical cable drum consists of key dimensional elements, including the drum diameter, drum core (barrel), overall drum width, and inside width. These dimensions are designed to ensure safe winding, minimize cable damage, and facilitate efficient transportation and storage. The manufacturing process involves selecting suitable raw materials, fabricating the drum components, assembling the structure, and performing quality checks to ensure reliable performance across industrial and commercial applications.
Cost Estimation
| Particular | Value |
|---|---|
| Plant Capacity | 120 Nos/Day |
| Land & Building (1 Acre) | Rs. 1.59 Cr |
| Plant & Machinery | Rs. 94.45 Lac |
| Working Capital for 3 Months | Rs. 4.44 Cr |
| Total Capital Investment | Rs. 7.39 Cr |
| Rate of Return | 85% |
| Break Even Point | 25% |
Content Index
- INTRODUCTION
- WOODEN SPOOL DRUMS BASIC PRODUCT DESCRIPTION
- FIG 1. BASIC PRODUCT DESCRIPTION
- THE TECHNOLOGY EXISTING FOR MANUFACTURING OF THE PRODUCT
- WHAT ARE CABLE REELS
- CONFIGURATION OF CABLE REELS
- CHARACTERISTICS OF CABLE REELS
- CONSIDERATIONS WHEN CHOOSING CABLE REELS
- REQUIREMENTS FOR CABLE LENGTH:
- COMMONLY USED TYPES OF CABLE REELS
- WOODEN CABLE REELS
- PLYWOOD CABLE REELS
- PLYWOOD HAS SEVERAL NOTABLE FEATURES, INCLUDING:
- SHUTTERING PLYWOOD CABLE REEL
- PLASTIC CABLE REELS
- STEEL CABLE REELS
- SPRING CABLE REELS
- MOTOR-DRIVEN CABLE REELS
- FIXED REELS
- HOSE REELS
- RETRACTABLE CABLE REELS
- RAW MATERIAL REQUIRED
- LISTS OF PARTS OF WOODEN CABLE DRUMS/REELS
- APPLICATIONS OF WOODEN CABLE DRUMS
- BENEFITS OF WOODEN CABLE DRUMS
- MOST COMMON TYPES OF CABLE DRUMS
- 1. WOODEN CABLE DRUMS
- 2. PLYWOOD CABLE DRUMS
- 3. PLASTIC CABLE DRUMS
- 4. STEEL CABLE DRUMS
- WOODEN SPOOL DRUM DIMENSIONS
- MAIN PARTS OF WOODEN CABLE DRUMS/REELS
- LISTS OF PARTS OF WOODEN CABLE DRUMS/REELS
- B.I.S. SPECIFICATION
- MANUFACTURING PROCESS
- WOODEN CABLE DRUMS: MANUFACTURING PROCESS AND APPLICATIONS
- THE PRODUCTION OF WOODEN CABLE DRUMS TYPICALLY INVOLVES THE FOLLOWING STEPS:
- GENERAL MANUFACTURING PROCESS
- PROCESS FLOW CHART
- MACHINERY & EQUIPMENT’S TECHNICAL SPECIFICATIONS
- FLANGE ASSEMBLER
- FLANGE NAILING MACHINE
- CIRCLE CUTTING & GROOVING
- TIE ROD HOLE + PIN HOLE
- CABLE HOLE
- PLATE HOLE
- TOTAL POWER REQUIREMENT
- QUALITY
- MARKET POSITION/MARKET OVERVIEW
- KEY PLAYERS OPERATING IN THE GLOBAL CABLE WOOD DRUM MARKET ARE
- INDIAN MANUFACTURING INDUSTRY
- INTRODUCTION
- MARKET SIZE
- INVESTMENT
- GOVERNMENT INITIATIVES
- ROAD AHEAD
- PRINCIPLES OF PLANT LAYOUT
- PLANT LOCATION FACTORS
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- PROJECT IMPLEMENTATION SCHEDULES
- PLANT LAYOUT
- DETAILS OF RAW MATERIALS SUPPLIERS
- LIST OF DOCUMENTS REQUIRED TO GET FOR LICENSES
- IMPLEMENTATION SCHEDULE
- ORGANIZATION CHART
- STATUTORY APPROVALS FROM GOVERNMENT
- SCHEMES AND CONSULTANCY SERVICES
- SWOL ANALYSIS
- WOODEN CABLE DRUMS MANUFACTURER
- WOOD CUTTING MACHINE
- ADDRESSES OF RELEVANT GOVERNMENT OFFICES
- ADDRESSES OF FINANCIAL INSTITUTIONS
- KEY INDUSTRY REGULATIONS
- LAWS RELATING TO INTELLECTUAL PROPERTY
- ENVIRONMENTAL LAWS
- OTHER GENERAL REGULATIONS
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
Wooden cable reels are primarily used to store, transport, and handle cables, wires, and ropes safely.
They provide a strong and durable structure that protects cables during manufacturing, shipping, storage, and installation. Their dimensions can be customized to suit different cable sizes and load capacities, making them suitable for electrical, telecommunications, construction, and industrial applications.
Wooden cable drums are preferred because they offer excellent strength and load-bearing capability.
Their robust construction enables them to support heavy electrical cables while minimizing the risk of damage during transportation and storage. They are also easy to manufacture in various sizes and can be designed to meet specific customer requirements for different industrial uses.
The most important considerations are cable weight, reel dimensions, storage conditions, and intended application.
Material selection should match the load requirements and the environment in which the reel will be used. Indoor and outdoor storage conditions, transportation methods, and the required flange diameter and barrel size also influence the appropriate reel design.
The manufacturing process generally involves material preparation, component fabrication, assembly, and quality inspection.
Typical operations include cutting wooden components, machining flanges and barrels, drilling required holes, assembling the drum, and verifying dimensional accuracy and structural integrity before the finished product is dispatched.
Wooden cable drums are widely used across electrical, power, telecommunications, infrastructure, and manufacturing industries.
They support the safe handling and transportation of cables throughout production, warehousing, distribution, and installation. Their versatility also makes them suitable for transporting ropes and other wound industrial products.
A wooden cable drum project report typically covers technical, operational, and financial aspects of the proposed manufacturing unit.
It generally includes product descriptions, manufacturing technology, raw materials, machinery, process flow, quality considerations, plant layout, project economics, implementation planning, statutory requirements, industry regulations, and supporting appendices for project evaluation.
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