Industry Overview
Wooden doors are widely used in construction because of their machinability, strength, durability, and versatility in design and finish. Depending on manufacturing method and structural composition, wooden doors may be classified as real wooden tenon-joint doors, wood composite doors, and veneer and wooden frame core doors. Common structural technologies include solid wood, blockboard, and double-panel construction, while fine wood veneer can provide varied colours, materials, and finishes.
Carpentry covers a broad range of woodwork, while joinery specifically includes doors, windows, cupboards, stairs, and interior fittings. Timber is the fundamental material for such applications, including furniture and fixtures. Seasoned timber, generally understood as timber with moisture content below 15%, is preferred because reduced moisture content helps minimize subsequent shrinkage, joint weakening, and gaps after finishing.
Wood structure consists of annual growth rings, sapwood, heartwood, cambium, and bark. Heartwood is generally preferred for joinery because of its durability, colour, and grain, although properly treated sapwood can also provide durability under suitable conditions. Wooden doors, windows, shutters, furniture, and other products represent important applications of timber, alongside products such as television cabinets.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 100 Doors/Day |
| Land & Building (1000 sq.mt) | Rs. 1.27 Cr |
| Plant & Machinery | Rs. 35 Lac |
| Working Capital for 2 Months | Rs. 82 Lac |
| Total Capital Investment | Rs. 2.54 Cr |
| Rate of Return | 25% |
| Break Even Point | 61% |
Content Index
- INTRODUCTION
- CLASSIFICATION OF WOOD -
- COMMON VARIETIES OF INDIAN TIMBER
- USES OF SEASONED WOOD
- INSTRUMENT INDUSTRIES
- B.I.S. SPECIFICATION
- SPECIFICATION OF WOODEN DOOR
- TIMBER DOOR, WINDOW AND VENTILATOR FRAMES — SPECIFICATION
- (THIRD REVISION)
- 1 SCOPE
- 2 REFERENCES
- 4 MATERIALS
- 5 CONSTRUCTIONS AND WORKMANSHIP
- 6 DIMENSIONS, SIZES AND TOLERANCES
- EXAMPLE 1
- EXAMPLE 2
- 7 LOCATIONS OF HOLDFASTS
- 8 FINLSH
- NOTES
- 9 SAMPLING
- 10 MARKING
- MARKET SURVEY
- DOOR AND WINDOW FOR RESIDENTIAL BUILDING
- TABLE– RECOMMENDED OPENING SIZES – DOORS
- WOODEN DOOR ELEVATION
- FIG. ELEVATION OF WOODEN DOOR
- TYPICAL DOOR DETAIL – WOOD
- FIG. ELEVATION OF WOODEN DOOR
- BOTTOM RAIL
- KITCHEN DOOR ELEVATION
- FIG. ELEVATION OF KITCHEN DOOR
- DETAILED EXPORT DATA OF WOODEN DOOR SIZE
- MANUFACTURERS OF WOODEN DOORS
- MANUFACTURING PROCESS
- PROCESS FLOW DIAGRAM
- PROCESS IN DETAILS
- PROCESS INVOLVE MAINLY IN FIVE GROUPS-
- SUMMARY OF THE MANUFACTURING PROCESS
- INSPECTION AND QUALITY CONTROL
- PLANT LAYOUT
- SUPPLIER OF RAW MATERIALS
- SUPPLIERS OF PLANT AND MACHINERY
- VERTICAL SAW MACHINE
- WOOD CUTTING MACHINE
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
The main types of wooden doors described in the report are real wooden tenon-joint doors, wood composite doors, and veneer and wooden frame core doors. Wooden doors can also be distinguished by their structural construction, including solid wood, blockboard, and double-panel designs. Each construction method provides different characteristics in terms of stability, weight, appearance, and application. External finishes may use fine wood veneer to provide different colours, materials, textures, and decorative effects.
Seasoned timber is preferred because it reduces the risk of excessive shrinkage after manufacturing and installation. Timber with moisture content below 15% is generally regarded as seasoned in the report. Using properly seasoned wood helps maintain joint stability, reduces the development of gaps between timber components, and contributes to a better finished appearance. These characteristics are particularly important in doors, windows, furniture, interior decoration, and other joinery applications where dimensional stability and finish are important.
Carpentry generally covers broader woodwork associated with building construction, while joinery focuses on the manufacture and fitting of components such as doors, windows, cupboards, stairs, and interior fittings. Both activities rely on timber and require appropriate selection, preparation, cutting, assembly, and finishing of wood. In wooden door manufacturing, joinery principles are especially important because accurate dimensions, sound joints, suitable materials, and proper finishing directly influence the appearance, strength, durability, and service performance of the finished door.
Heartwood and sapwood have different characteristics that influence timber selection for joinery. Sapwood forms the outer portion of the tree and transports sap, while heartwood develops as inner sapwood becomes denser. Heartwood is generally valued for its colour, grain, and suitability for joinery. Sapwood is more susceptible to wood-destroying organisms, although suitable preservative treatment can improve its durability. The report also notes that sapwood absorbs stains more readily than heartwood, which can affect the uniformity of decorative finishes.
Wooden products are used across construction, furniture, interior fitting, and other manufacturing applications. Wooden doors, windows, shutters, cupboards, tables, chairs, racks, and other furniture and fixtures are common applications. Timber can also be used for decorative interior work and industrial products. The report specifically mentions wooden television cabinets as another application, highlighting their use as durable components for television sets. Product selection depends on timber quality, construction method, required strength, appearance, dimensional stability, and finishing requirements.
Wooden door quality depends on suitable timber selection, proper seasoning, accurate dimensions, sound construction, effective joining, and appropriate finishing. Moisture control is particularly important because unseasoned timber can shrink after assembly and weaken joints or create gaps. Manufacturing should also maintain dimensional tolerances and workmanship requirements specified for the product. Inspection and quality control should cover materials, construction, dimensions, surface finish, and overall workmanship so that finished doors meet the intended functional and aesthetic requirements.
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