Industry Overview
India has a significant polyester yarn manufacturing and export industry that contributes to the growth of the country's textile sector. Polyester yarn is widely used in textile, garment, home furnishing, and industrial applications because of its versatility and suitability for different product requirements. The Indian textile industry encompasses diverse manufacturing activities, producing materials with varying properties and applications.
The development of polyester fibers began with research conducted by W. H. Carothers, who investigated the combination of alcohols and carboxylic acids to form polymers. His research initially took a back seat following the discovery of nylon. In 1939, British scientists J. R. Whinfield, J. T. Dickson, W. K. Birtwhistle, and C. G. Ritchie continued this work. In 1941, they developed the first commercial polyester fiber, Terylene. In 1946, DuPont acquired the legal rights to the technology and subsequently introduced another polyester fiber under the name Dacron.
Polyester yarn is available in different forms, including filament yarn, staple yarn, fully drawn yarn (FDY), partially oriented yarn (POY), and textured yarn. Its manufacturing processes may involve polymerization, drying, melt spinning, drawing, winding, crimping, and cutting, depending on the product type. Understanding the properties, production methods, plant layout, raw material requirements, machinery, and market opportunities is essential when planning a polyester yarn manufacturing project.
Cost Estimation
| Particulars | Estimated Cost / Details |
|---|---|
| Plant Capacity | 1600 Kg/Day |
| Land & Building (800 sq.mt.) | Rs. 1.17 Cr |
| Plant & Machinery | Rs. 1.45 Cr |
| Working Capital for 2 Months | Rs. 1.44 Cr |
| Total Capital Investment | Rs. 4.23 Cr |
| Rate of Return | 24% |
| Break Even Point | 58% |
Content Index
- INTRODUCTION
- BLENDS
- PROPERTIES OF POLYESTER
- TYPES OF YARN
- FILAMENT VS STAPLE FIBRE
- MARKET SURVEY
- PRODUCTION OF YARN IN INDIA
- OVERVIEW OF TEXTILE INDUSTRY IN INDIA
- SOME OF THE MAJOR INVESTMENTS IN THE INDIAN TEXTILES INDUSTRY
- ARE AS FOLLOWS
- INITIATIVE WILL BE TAKEN INTO CONSIDERATION BY GOVERNMENT OF INDIA
- MANUFACTURERS/SUPPLIERS OF YARNS
- TYPES OF YARN PRODUCTION
- FILAMENT
- STAPLE
- USES AND APPLICATION
- AVAILABILITY
- POLYESTER YARN FOR TEXTILES
- POLYESTER YARN FOR HOME FURNSHING
- POLYESTER YARN FOR INDUSTRIAL USE
- POLYESTER FDY
- FDY PRODUCT FEATURES AND USES
- PRODUCT FEATURES AND USES
- POLYESTER TEXTURED YARN
- POLYSTER TEXTURED YARN FEATTURES AND USES
- PARTIALLY ORIENTED YARN (POY) AND FULLY ORIENTED YARN (FOY)
- MANUFACTURING PROCESS OF YARN TEXTURISING
- PROCESS FLOW DIAGRAM
- PROCESSING DETAILS OF POLYESTERED NYLON YARN
- TWIST IN FILAMENT YARNS
- TEXTURING OF FILAMENT YARNS
- STEPS IN MAKING FIBERS INTO YARNS
- FILAMENTS
- STAPLE
- BLOWROOM
- CARDING
- COMBING
- DRAWING
- ROVING
- GENERAL COMPARISON BETWEEN FILAMENT AND STAPLE YARNS PERFORMANCE
- TENACITY & ELONGATION
- MANUFACTURING PROCESS OF POLYESTER FILAMENT YARN
- POLYMERIZATION
- DRYING
- MELT SPINNING
- DRAWING THE FIBER
- WINDING
- MANUFACTURING STAPLE FIBER
- DRAWING TOW
- CRIMPING
- SETTING
- CUTTING
- PRINCIPLES OF PLANT LAYOUT
- PLANT LOCATION FACTORS
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- PROJECT IMPLEMENTATION SCHEDULES
- PLANT LAYOUT
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF PLANT AND MACHINERY
- AIR COMPRESSORS
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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