Aluminium Doors and Windows, UPVC Doors and Windows, & Structural Glazing, Aluminium Composite Panel Fabrication Unit (150 sq meters per day)

ALUMINIUM DOORS AND WINDOWS, UPVC DOORS AND WINDOWS, & STRUCTURAL GLAZING, ALUMINIUM COMPOSITE PANEL FABRICATION UNIT

[EIRI/EDPR/3847] J.C.: 1956

Windows and doors connect the interior of a house to the outdoors, provide ventilation and daylight, and are important aesthetic elements. Windows and doors are often the architectural focal point of residential designs, yet they provide the lowest insulating value in the building envelope. Although the efficiency of windows has improved markedly, they still represent one of the major energy liabilities in new construction

Aluminum is now widely use as the first choice for the construction of Aluminum Doors & Windows, Ventilators and Front Wall Glazing at all major construction sites such as Hotels, Offices, Complexes, Auditoriums, Hospitals, Show rooms etc. Aluminum Ladders are widely use for domestic as well as in industrial purposes and is also used for various outdoor services  such as  street  light,  multistoried buildings,  industrial sheds,  loco sheds  and auditorium’s  maintenance

Aluminum fabricated items like doors, windows, ,  etc. have become that standard accepted feature in most modern buildings, The use of aluminum in business and office complexes , buildings, theatres ,auditorium is very extensive for functional as well as decorative purposes. Similarly in residential buildings also aluminum doors, windows, railings, grill works etc. are used extensively. Textile shops and other trading shops in lighter materials too are going in for shelves made of aluminum for tacking purposes.

The many advantages of aluminum such as lightweight, strength, corrosion resistance, durability, ease in fabrication, attractive appearance and easy maintenance make it a popular material for use in modern building. Aluminum required for use in buildings are available from large scale manufacturers-such as Balco, Jindal, Hindalco etc. as extruded sections in various shapes and sizes for specific uses. These sections are also available through their local dealers. The usual length of these sections is 12 ft. 24 meters. Fabricators anodized these to desired colours and fabricate the items as per the customer’s requirements. These items have good appearance and finish and the maintenance expenses are almost nil while steel and wooden items require regular painting and polishing periodically.

COST ESTIMATION

Plant Capacity            150 sq.mt./Day

Land & Building (600 sq.mt.)    Rs. 5.20 Cr

Plant & Machinery                    Rs. 3.58 Cr

Working Capital for 2 Months    Rs. 1.62 Cr

Total Capital Investment          Rs. 11.08 Cr

Rate of Return                          21%

Break Even Point                      64%

CONTENTS

INTRODUCTION

(A) FOR ALUMINIUM DOOR AND WINDOW

TYPES OF DOOR AND WINDOW

TYPES OF DOOR

SLIDING DOOR

FOLD SLIDING FOLDING DOOR

OTHER FEATURES INCLUDE:

SINGLE HINGE DOOR

ALUMINIUM HINGE DOOR FEATURES

DOUBLE HINGE DOORS

ALUMINIUM DOUBLE HINGE DOOR FEATURES

PIVOT DOORS

KEY FEATURES

BI FOLD DOOR

AUTOMATIC SLIDING DOORS

FEATURES

TYPES OF WINDOW

TOP HUNG

FEATURES OF A TOP HUNG ALUMINIUM WINDOW

SIDE HUNG

FEATURES OF THE ALUMINIUM SIDE HUNG CASEMENT WINDOWS

AUTOMATIC SLIDING

ADVANTAGES

1. THERMAL PERFORMANCE:

2. DURABILITY AND LOW MAINTENANCE:

3. AFFORDABILITY:

4. DESIGN FLEXIBILITY:

5. FINISHES:

6. RECYCLEBILITY:

DISADVANTAGES

TYPES OF GLASS USED FOR ALUMINIUM DOORS AND WINDOW

TYPES OF GLASSES

APPLICATION AND USES

IT IS USED IN FOLLOWING

(B) FOR UPVC DOOR AND WINDOW

UPVC WINDOWS DESIGNS & STYLES:

SLIDING WINDOW

THE SLIDING SYSTEM CAN BE CATEGORIZED AS

THE VARIOUS DESIGNS AVAILABLE FOR IN SLIDING WINDOWS ARE AS FOLLOWS:

OPENABLE WINDOW

THERE ARE VARIOUS OPTIONS IN THESE WINDOWS LIKE

UPVC DOOR

THERE ARE 2 TYPES OF DOORS AVAILABLE

OPENABLE DOOR

DESIGNS OF

SLIDING DOOR

DESIGNS OF

FRENCH DOOR

UPVC DOORS DESIGNS & STYLES:

DOOR / WINDOW COMPONENTS

ADVANTAGES AND BENEFITS OF UPVC DOORS & UPVC WINDOWS:

ADVANTAGES:

1. DURABLE AND STURDY

2. EASY TO MAINTAIN

3. INSULATION AND ENVIRONMENTALLY FRIENDLY

4. ENHANCED SECURITY AND HAZARD RESISTANT

5. PRICING

DISADVANTAGES:

1. STRUCTURAL INTEGRITY

2. CUSTOMIZATION

3. LONG-LASTING APPEAL

THE BENEFITS OF USING UPVC DOORS & WINDOWS ARE AS FOLLOWS

USES AND APPLICATION

FEATURES

PROPERTIES

PHYSICAL PROPERTIES

MECHANICAL PROPERTIES

INDOBOND PANEL DIMENSION

ADVANTAGES OF ALUMINUM COMPOSITE PANELS

USES & APPLICATION

WIDE APPLICATION

THE IMPLEMENTATION

B.I.S. SPECIFICATION

(A) FOR ALUMINUM DOOR AND WINDOW

(B) FOR PUVC DOOR AND WINDOW

PROCESS FLOW CHART

(A) FOR ALUMINIUM

PROCESS FLOW CHART FOR DOOR

MANUFACTURING PROCESS

(A) FOR ALUMINIUM

MANUFACTURING PROCESS OFSLIDING DOORS

(1) ANODISING

PROCESS:

FINISHING THE WORK:

(2) CRITICAL INSPECTION

(3) CUTTING

(4) MACHINING

(5) FABRICATION

(6) CHECK POINT

(7) FITTING GASKETS

(8) BEADING

(9) TEST RIG

PROCESS FLOW CHART FOR WINDOW

FABRICATION OF ALUMINIUM WINDOW

FABRICATION AND ASSEMBLY OF WINDOW FRAME

PROCESS OF ASSEMBLY

ASSEMBLY

ASSEMBLY OF ALUMINIUM GLASS WINDOW

GLAZING

PROTECTION

LABELLING

TESTING

PROCESS FLOW CHART FOR GLASS SHEET

PROCESS OF GLASS SHEET

PROCESSING

CUTTING

EDGING

HEAT TREATMENT

PROCESSING FACILITIES

GLAZING

SANDBLASTED

(B) PROCESS FLOW CHART FOR UPVC

MANUFACTURING PROCESS FOR UPVC DOOR AND WINDOW

FABRICATION/MANUFACTURING PROCESS FOR UPVC WINDOWS & DOORS

CUTTING TO SIZE

MILLING & DRILLING

REINFORCEMENT

WELDING

CORNER CLEANING & TRIMMING

AIR TIGHTENING

HARDWARE & GLASS FITTING

PACKING & TRANSPORTATION

PROCESS FLOW CHART

MANUFACTURING PROCESS

COIL COATING LINES

(1) UNCOILING AND STRIP JOINING

(2) TENSION LEVELLING

(3) ENTRY ACCUMULATOR

(4) PRETREATMENT

(5) COATING

(6) DRYING AND STOVING OVENS

THE MAIN FEATURES OF OVEN ARE:

(7) EXIT SECTION AND RE-COILING

QUALITY CONTROL

QUALITY

A. PRE-PRODUCTION INSPECTION

ALUMINIUM

PLASTIC GRANULES

ADHESIVE FILM

PROTECTIVE FILM

FOLLOWING TEST ARE CONDUCTED ON THE FINISHED

ALUMINIUM COMPOSITE PANELS

MARKET POSITION

INDUSTRY TRENDS

INDIAN DOORS MARKET, BY PRODUCT

INDIAN DOORS MARKET, BY MATERIAL

INDIAN DOORS MARKET, BY APPLICATION

INDIAN DOORS MARKET, BY STATES

COMPETITIVE MARKET SHARE

INDIAN DOORS INDUSTRY BACKGROUND

INDIA UPVC DOORS AND WINDOWS MARKET

TRADE SCENARIO

COMPETITION SCENARIO IN INDIA UPVC DOORS AND WINDOWS MARKET

FUTURE PROJECTIONS AND OUTLOOK FOR INDIA UPVC DOORS AND WINDOWS MARKET

CHANGING FACE OF THE INDIAN FENESTRATION INDUSTRY

UPVC OR WOOD?

INNOVATION AND TECHNOLOGICAL UPGRADATION

INDUSTRY PROSPECTS

DOORS MARKET BY MATERIAL

ACP INDUSTRY SCENARIO AND SCOPE FOR NEW UNITS

ALUMINUM COMPOSITE PANEL MARKET ANALYSIS BY PRODUCT

INDUSTRY INSIGHTS

U.S. ALUMINUM COMPOSITE PANELS MARKET, BY PRODUCT 2014 - 2025 (USD MILLION)

PRODUCT INSIGHTS

APPLICATION INSIGHTS

REGIONAL INSIGHTS

COMPETITIVE INSIGHTS

PLANT LAYOUT

SUPPLIERS OF ALUMINIUM DOORS AND WINDOW

SUPPLIERS OF UPVC DOOR AND WINDOW

SUPPLIERS OF ACP PANELS

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF ALUMINIUM EXTRUSION SECTIONS

SUPPLIERS OF GLASS SHEET

SUPPLIERS OF ANODISING CHEMICAL

SUPPLIERS OF ALUMINIUM WINDOW FITTING

SUPPLIERS OF ALUMINIUM DOOR FITTING

SUPPLIERS OF PVC FELT MATERIAL

SUPPLIERS OF PACKING MATERIALS

SUPPLIERS OF UPVC PROFILE

SUPPLIERS OF G.I REINFORCEMENT

SUPPLIERS OF HARDWARE AND ACCESSORIES

SUPPLIERS OF CLEAR GLASS

SUPPLIERS OF LAMINATED PARTICLE BOARD

SUPPLIERS OF MDF BOARD

SUPPLIERS OF WPC BOARD

SUPPLIERS OF EDGE BANDING

SUPPLIERS OF SOLID FURNITURE WOOD

SUPPLIERS WOOD SCREWS

SUPPLIERS OF WOOD ADHESIVE

SUPPLIERS OF LACQUER THINNER

SUPPLIERS OF WOOD SEALER

SUPPLIERS OF ALUMINIUM COIL

SUPPLIERS OF PE GRANULES

SUPPLIERS OF ADHESIVE FILM

SUPPLIERS OF PVDF

SUPPLIERS OF PRIMER

SUPPLIERS OF CHROMATE CHEMICALS

SUPPLIERS OF PLANT AND MACHINERY

SUPPLIERS OF ALUMINIUM DOOR AND WINDOW MAKING MACHINES

SUPPLIERS OF COMPLETE PLANT OF UPVC DOOR AND WINDOW

SUPPLIERS OF ACP PRODUCTION LINE

SUPPLIERS OF DG SETS

SUPPLIERS OF EOT CRANE

SUPPLIERS OF POWER TRANSFORMERS

SUPPLIERS OF ELECTRICAL PANEL

SUPPLIERS OF ELECTRIC MOTOR

SUPPLIERS OF COOLING TOWER

SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)

SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS

SUPPLIERS OF AIR CONDITIONING EQUIPMENTS

SUPPLIERS OF AIR COMPRESSORS

SUPPLIERS OF PLATFORM WEIGHING MACHINE

SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS

SUPPLIERS OF FIRE FIGHTING EQUIPMENTS

SUPPLIERS OF SUPPLIERS OF SHOT BLASTING MACHINE

SUPPLIERS OF JIGS AND FIXTURE

SUPPLIERS OF SUBMERSIBLE WATER PUMP

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)