Detailed Project Report on biodiesel manufacturing plant

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Description
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BIODIESEL MANUFACTURING PLANT

[CODE NO.3800]

Biodiesel refers to a non-petroleum-based diesel fuel consisting of short chain alkyl (methyl or ethyl) esters, made by Transesterfication of vegetable oil or animal fat (tallow), which can be used (alone, or blended with conventional petrodiesel) in unmodified diesel-engine vehicles. Biodiesel is distinguished from the straight vegetable oil (SVO) (sometimes referred to as "waste vegetable oil", "WVO", "used vegetable oil", "UVO", "pure plant oil", "PPO") used (alone, or blended) as fuels in some converted diesel vehicles. "Biodiesel" is standardized as mono-alkyl ester.

Biodiesel is a biofuel produced from various feedstocks’s including vegetable oils (such as oilseed, rapeseed and soya bean), animal fats or algae. Biodiesel can be blended with diesel for use in diesel engine vehicles. Biofuel – The term biofuel applies to any solid, liquid, or gaseous fuel produced from organic (once-living) matter. The word biofuel covers a wide range of products, some of which are commercially available today, and some of which are still in research and development. Biodiesel is a fuel made from plant oils that can be used in a conventional diesel engine.

Biodiesel is an environmentally safe, low polluting fuel for most diesel internal combustion and turbine engines. Can be mixed with petroleum diesel fuel and stored anywhere petroleum is. It is made from fresh or waste vegetable oils (triglycerides) that are a renewable energy source.

COST ESTIMATION

Plant Capacity 20.00 MT/day

Land & Building (25000 Sq.ft) Rs 1.32 Cr.

Plant & Machinery Rs 1.82 Cr

Working Capital for 2 Months Rs 2.2 Cr

Total Capital Investment Rs.5.42 Cr

Rate of Return 49%

Break Even Point 42%

INTRODUCTION
FIGURE. TRANSESTERIFICATION OF TRIACYLGLYCEROLS TO YIELD
FATTY ACID ALKYL ESTERS (BIODIESEL).
BIODIESEL A RENEWABLE SOURCE OF ENERGY
CHALLENGES WITH USING BIODIESEL
SPECIFICATION OF BIO DIESEL
SOURCE OF OIL
ADVANTAGES AND DISADVANTAGES OF BIODIESEL
FEED STOCK OF BIO DIESEL
APPLICATION AND ADVANTAGE OF BIO DIESEL
ADVANTAGES OF CONTINUOUS PROCESS:
OIL SEED CROPS FOR BIODIESEL
SOYBEANS
RAPESEED AND CANOLA
CAMELINA SEEDS (LEFT) AND CANOLA SEEDS
MUSTARD
CAMELINA
SAFFLOWER AND SUNFLOWER
WARM CLIMATE FEEDSTOCKS
JATROPHA
CASTOR BEAN
POTENTIAL OILSEED CROPS
IN ADDITION TO OIL SEED CROPS, BIODIESEL CAN BE PRODUCED FROM
USED AND WASTE OIL
ANIMAL FATS
ALGAE
USED AND WASTE OIL AND GREASE FOR BIODIESEL
USED COOKING OIL
TRAP GREASE
CONVERTING USED OIL AND TRAP GREASE TO BIODIESEL
ACID PRE-TREATMENT
GLYCEROLYSIS
SOLID ACID CATALYSTS
SUPERCRITICAL REACTORS
BIODIESEL IN INDIA
THE PROBLEM OF JATROPHA
B.I.S. SPECIFICATION
BIO-DIESEL (B L00) BLEND STOCK FOR DIESEL FUEL — SPECIFICATION
1 SCOPE
2 REFERENCES
3 REQUIREMENTS
4 PACKING AND MARKING
5 SAMPLING
LONG-TERM STORAGE OF BIO-DIESEL
A-1 SCOPE
A-2 TERMINOLOGY
A-3 FUEL SELECTION
A-4 FUEL ADDITIVES
A-5 TESTS FOR FUEL QUALITY
A-6 FUEL MONITORING
A-7 FUEL STORAGE CONDITIONS
PROPERTIES AND TEST OF BIODIESELS FROM MULTIPLE FEED STOCKS
FUEL PROPERTIES TESTS
TABLE. METHODS FOR TESTING PROPERTIES OF BIODIESELS
PROPERTIES OF BIODIESELS
BIODIESEL/DIESEL BLEND TESTING
TESTING METHODOLOGY
TABLE. CERTIFICATION DIESEL FUEL LOT D-434 PROPERTIES
TABLE. PHYSICAL AND CHEMICAL TESTS OF BIODIESEL BLENDS
BIODIESEL PRODUCTION AND PROBLEMS
IN SUMMARY, THE BASIC PROBLEMS AND POTENTIAL SOLUTIONS
ARE THE FOLLOWING:
TECHNOLOGY OF BIODIESEL
A TYPICAL INPUT/OUTPUT STREAM IS SHOWN BELOW.
INPUT STREAMS:
OUTPUT STREAMS:
MARKET OVERVIEW OF BIODIESEL IN INDIA
OIL MINISTER ASSURES POLICY SUPPORT FOR STAKEHOLDERS
PRODUCTION
CONSUMPTION
TABLE. INDIA: BIODIESEL PRODUCTION FROM MULTIPLE
FEEDSTOCK (MILLION LITERS)
TRADE
TABLE. INDIA: IMPORT DUTY ON BIODIESEL (PERCENT AD VALOREM
ON CIF VALUE)
CONTINUOUS VERSES BATCH PROCESS FOR BIO DIESEL PRODUCTION
METHOD OF BIO DIESEL PRODUCTION 100
MANUFACTURERS/SUPPLIERS OF BIO-DIESEL
SCHEMATIC OF BIO DIESEL PRODUCTION
MANUFACTURING PROCESS OF BIO DIESEL
PROCESS IN DETAILS
PRETREATMENT
PROCESS FLOW DIAGRAM FOR TRANSESTERIFICATION
PROCESSING WITH ACID OIL FEED STOCK
PROCESSING WITH FATTY ACID FEED STOCK
PROCESSING WITH PLD OILS SUCH AS PALM STEARINE FEED STOCK
BIODIESEL FUEL QUALITY
SPECIFICATIONS DEMYSTIFIED
FLASH POINT
WATER AND SEDIMENT
KINEMATIC VISCOSITY
SULFATED ASH
SULFUR
COPPER STRIP CORROSION
CETANE NUMBER
CLOUD POINT
CARBON RESIDUE
ACID NUMBER
FREE AND TOTAL GLYCERIN
CALCIUM AND MAGNESIUM
PHOSPHORUS CONTENT
SODIUM AND POTASSIUM
OXIDATIVE STABILITY
COLD SOAK FILTRATION
TRANSPORTATION AND STORAGE OF BIODIESEL
OXIDATION
CONTACT WITH WATER
MICROBIAL DEGRADATION
PREVENTING BIODIESEL FROM FREEZING
TRANSPORTING BIODIESEL
WASTE MANAGEMENT IN BIODIESEL PRODUCTION
WASTEWATER
ION EXCHANGE RESINS
MAGNESIUM SILICATE (MAGNESOL)
USED OIL SEDIMENT
GLYCERIN
COMPARISON OF BIODIESEL AND DIESEL SPECIFICATIONS
CATALYSTS FOR BIODIESEL PRODUCTION
BIODIESEL BLENDS
SWOT ANALYSIS OF BIO DIESEL
STRENGTH
WEAKNESS
OPPORTUNITIES
THREATS
OPPORTUNITY
THREAT
SUPPLIER OF RAW MATERIAL
SUPPLIERS OF BIODIESEL PLANT

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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