Industry Overview
Chelated fertilizers are specialized micronutrient fertilizers in which metal nutrient ions are surrounded and protected by organic molecules known as ligands or chelators. The term chelate originates from the Greek word chelé, meaning lobster's claw, describing the pincer-like structure formed between the micronutrient and the organic compound. This structure helps protect nutrients from oxidation, precipitation, and immobilization, improving their availability and uptake by plants.
Conventional micronutrients such as iron, zinc, manganese, and copper can become unavailable in soil due to reactions with oxygen, hydroxide ions, and other soil components. Chelation reduces these unwanted reactions and enhances nutrient efficiency, particularly in soils with micronutrient deficiencies or higher pH conditions. Chelated micronutrients support improved crop productivity by increasing nutrient absorption through soil and foliar applications.
Iron chelates are especially valuable because they help prevent the conversion of plant-available ferrous iron (Fe2+) into unavailable ferric iron (Fe3+). Natural chelates produced by plant roots also contribute to nutrient acquisition by forming complexes with micronutrient ions in the soil solution. Due to their improved stability and absorption efficiency, chelated fertilizers are widely used for correcting nutrient deficiencies and supporting efficient crop growth.
Cost Estimation
| Particulars | Cost / Details |
|---|---|
| Plant Capacity | 2 MT/Day |
| Land & Building (1000 sq.mt.) | Rs. 1.79 Cr |
| Plant & Machinery | Rs. 1.05 Cr |
| Working Capital for 2 Months | Rs. 2.62 Cr |
| Total Capital Investment | Rs. 5.62 Cr |
| Rate of Return | 24% |
| Break Even Point | 55% |
Content Index
- INTRODUCTION
- CROP NEED CHELATED FERTILIZER
- CHELATED MICRONUTRIENTS
- PROPERTIES
- USES AND APPLICATIONS
- ROLE OF ZINC IN PLANT GROWTH:
- THE MAIN FIELDS OF APPLICATION OF CHELATION REACTION ARE:
- BENEFITS OF CHEALATED MICRONUTRIENTS
- IMPROVED ABSORPTION:
- INCREASED STABILITY:
- REDUCED TOXICITY:
- ENHANCED PLANT GROWTH:
- COMMON CHELATED MICRONUTRIENTS
- CHELATED ZNC 12% AND ITS APPLICATION AND COMPOSITION
- CHELATED ZINC 12%
- METHOD OF APPLICATION OF CHELATED ZINC 12%
- COMPOSITION OF CHELATED ZINC 12%
- MOST IMPORTANT ASPECT OF CHELATED ZINC 12%
- ADVANTAGE OF CHELATED ZINC 12%
- CHELATE AND ITS ACTIVITIES
- SYMPTONS ON ZINC DEFICIENCY
- MARKET OVERVIEW OF CHELATED FERTILIZER
- CHELATE FERTILIZER MARKET DRIVERS:
- CHELATE FERTILIZER MARKET CHALLENGES:
- GLOBAL CHELATE FERTILIZER INDUSTRY OUTLOOK
- AGRICULTRURAL CHELATE MARKET ANALYSIS
- AGRICULTURAL CHELATES MARKET TRENDS
- INCREASING PREFERENCE FOR EDTA IN AGRICULTURE
- ASIA-PACIFIC DOMINATES THE MARKET
- FEW MARKET LEADERS
- AGRICULTURAL CHELATES MARKET NEWS
- AGRICULTURAL CHELATES INDUSTRY SEGMENTATION
- PRESENT MANUFACTURERS/EXPORTERS OF ZN EDTA
- FACTORS AFFECTING STABILITY OF THE CHELATED COMPOUND
- PH EFFECTS
- METAL BUFFERING
- ACCORDING TO EQUATION
- SOLUBILIZATION
- ZINC DEFICIENCY AND ITS FUNCTION
- FUNCTIONS OF ZINC IN PLANTS
- ZINC DEFICIENCY AND TOXICITY
- ZINC IN SOILS
- AVAILABLE ZINC
- FACTOR AFFECTING AVAILABILITY AND MOVEMENT OF ZINC
- INTERACTIONS WITH OTHER ELEMENTS
- ZINC INTERACTION WITH OTHER NUTRIENTS
- ZINC INTERACTION WITH OTHER TRACE ELEMENTS
- ZINC FERTILIZER AND CORRECTION OF DEFICIENCIES
- EVALUATION OF ZINC AVAILABILITY TO PLANTS
- SOIL TEST AND PLANT ANALYSIS
- CORRECTION OF DEFICIENCIES
- ZINC FERTILIZERS
- ZINC FERTILIZERS CAN BE GROUPED INTO FOUR CLASSES:
- GEOGRAPHIC DISTRIBUTION OF ZN DEFICIENCY
- RAW MATERIALS
- THE STRUCTURE OF EDTA [(CH2COOH) 2 NCH2CH2N (CH2COOH)2] IS AS FOLLOWS
- THE DONOR ATOMS OF EDTA ARE N AND O.
- ZINC HYDROXIDE (ZN(OH)2)
- RAW MATERIALS CONSUMPTION OF CHELATED FERTILIZER (MICRO NUTRIENT)
- CALCULATIONS OF RAW MATERIALS REQUIRED FOR ZINC EDTA
- THE EQUATION OF THE REACTION IS AS FOLLOWS
- FOR 1.5 TON/DAY
- THEREFORE, RAW MATERIALS REQUIRED/MONTHS ARE
- MANUFACTURING PROCESS
- PROCESS
- SEPARATION METHODS
- DRYING
- PROCESS FLOW CHART OF CHELATED ZINC SOLUTION
- PROCESS FLOW CHART FOR THE FORMATION OF CHELATED ZINC
- GENERAL METHOD OF PREPARATION CHELATED COMPOUND
- PRODUCTION PROCESS OF METAL CHELATES
- PRINCIPLES OF PLANT LAYOUT
- STORAGE LAYOUT:
- EQUIPMENT LAYOUT:
- SAFETY:
- PLANT EXPANSION:
- FLOOR SPACE:
- UTILITIES SERVICING:
- BUILDING:
- MATERIAL-HANDLING EQUIPMENT:
- RAILROADS AND ROADS:
- MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
- PLANT LOCATION FACTORS
- PRIMARY FACTORS
- SPECIFIC FACTORS
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- PROJECT IMPLEMENTATION SCHEDULES
- SUPPLIERS OF FOREIGN PLANT AND EQUIPMENTS
- SUPPLIERS OF RAW MATERIALS
- ADDRESSES OF PLANT AND MACHINERY SUPPLIERS
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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