Detailed Project Report on Net Manufacturing Unit

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NET MANUFACTURING UNIT

[EIRI/EDPR/4129] J.C. 2275XL

INTRODUCTION

Agrotech: Agrotextiles is a major segment of Technical Textiles and contributes to more than 21% of the technical textile sector in India. Agro technical textile is divided into 4 main segments.

Agrotech includes textile products used in agriculture, horticulture (including floriculture), fisheries and forestry.

Applications for technical textiles in agriculture include all activities concerned with the growing and harvesting of crops and animals.

It includes diverse items such as, ropes, shade fabrics, mulch mats, woven and non-woven covers for crops, bird protection nets, etc.

These textiles are driving the sector profitably by improving the productivity and reducing the need for chemicals.

COST ESTIMATION

Plant Capacity 2 MT/Day

Land & Building (20,000 sq.ft.) Lease

Plant & Machinery Rs. 4.69 Cr

Working Capital for 1 Month Rs. 1.11 Cr

Total Capital Investment Rs. 6.77 Cr

Rate of Return 23%

Break Even Point 68%

CONTENTS

INTRODUCTION

AGROTECH PRODUCTS

AGRO-TEXTILES FOR PRODUCTION OF CROPS

NETS/WIND BREAKS

AGRO-TEXTILES FOR HORTICULTURE & FLORICULTURE

AGRO-TEXTILE FOR ANIMAL HUSBANDRY

AGRO-TEXTILES FOR FISHING AND AQUACULTURE NETS

TARGET OF 20 MILLION TONNES BY 2022-23

OVERALL FISH PRODUCTION INCREASED BY OVER 38% IN SIX YEARS

ANNUAL AVERAGE GROWTH RATE IS ONLY 6.8%

ANDHRA PRADESH ACCOUNTS FOR MORE THAN A QUARTER OF INDIA’S FISH PRODUCTION

SHADE NET

ADVANTAGE AND APPLICATION OF SHADE NET

ADVANTAGES OF SHADE NETS

APPLICATIONS

AGRICULTURAL AND HORTICULTURAL USES

ANTI-HAIL NETTING PURPOSES

GENERAL PURPOSES

RAW MATERIAL FOR NETS AND TWINE

A) SYNTHETIC FIBERS

B) NATURAL FIBERS

DENIER

COUNT

GRAVITY

MATERIALS

NYLON

NYLON MULTIFILAMENT

NYLON MONOFILAMENT

POLYESTER

TWINE

TYPES OF FISHING NETS

BOTTOM TRAWL

CAST NET

CORACLE NET FISHING

DRAGNET

DRIFT NET

DRIVE-IN NET

FIXED GILLNET (ON STAKES)

FYKE NET

GHOST NET

GILLNET

HAND NET

LANDING NET

LAVE NET

LIFT NET

MIDWATER TRAWL

PLANKTON NET

PURSE SEINE

PUSH NET

SEINE NET

SHORE-OPERATED LIFT NET

SURROUNDING NET

TANGLE NET

FISHING NETS

PRODUCT CHARACTERISTICS

MARKET DYNAMICS AND KEY GROWTH DRIVERS – FISHING INDUSTRY IN INDIA

RAW-MATERIALS AND MACHINERY FOR MANUFACTURING FISHNETS

SHADE NETS/FABRICS

PRODUCT CHARACTERISTICS

KEY APPLICATION AREAS OF SHADE-NETS

TYPES OF NETS

PROPERTIES AND CHARACTERISTICS

MARKET SURVEY

INTRODUCTION TO TECHNICAL TEXTILE INDUSTRY

INDIAN TEXTILE INDUSTRY

INTRODUCTION

MARKET SIZE

INVESTMENT

GOVERNMENT INITIATIVES

OVERVIEW OF INDIAN TEXTILE INDUSTRY

GLOBAL TECHNICAL TEXTILE INDUSTRY

INDIAN TECHNICAL TEXTILE INDUSTRY

AGROTECHNICAL TEXTILES

KEY MANUFACTURERS IN THE SEGMENT

SHADE NETS:

MULCH MATS:

ANTI-HAIL NETS AND BIRD PROTECTION NETS

CROP COVERS

FISH NETS

DEMAND AND SUPPLY

NEED FOR FISHING NETS

FISHING NET MANUFACTURE

SUPPLY – DEMAND GAP

MANUFACTURING PROCESS OF FISHNET (HDPE) FROM GRANULES

FISHING NETS

1. PROCUREMENT OF RAW MATERIAL

2. MELTING PP/HDPE GRANULES

3. SPINNING

4. COOLING AND STRETCHING FOR MAKING SINGLE YARN

5. PLYING

6. TWINING AND WINDING

7. NETTING

8. LENGTH/DEPTH STRETCH

9. QUALITY CHECK

10. BUNDLING & PRESSING

11. PACKING& DISPATCH

FISHING ROPES

PROCUREMENT OF RAW MATERIAL

MELTING PP GRANULES

SPINNING

COOLING AND STRETCHING FOR MAKING SINGLE YARN

PLYING

ROPE TWISTING AND WINDING

PACKING

PROCESS FLOW DIAGRAM

PROCESS TO MANUFACTURE FISH NET (KNOTTED & KNOTLESS TYPE)

LOOP FORMATION

METHOD FOR DESIGNATION KNOTTED NETTING FOR FISHING NETS

SIZE OF NETTING & SPECIAL FEATURES

DESIGNATION OF KNOTTED NETS

PRINCIPAL CHARACTERISTICS OF NETTING

INDICATION OF USE

MANUFACTURE

TYPE OF KNOT

DIRECTION OF STRETCH

SIZE OF NETTING

NETTING YARNS

FINISH OF NETTING

PACKING OF NETTING

PROCESS FLOW SHEET

METHOD OF MONOFILAMENT MOLDING

MONOFILAMENT MOLDING

MONOFILAMENT MOLDING DEVICE

EXTRUSION UNIT

TYPES OF DIES

COOLING UNIT

ELONGATION UNIT

ANNEALING UNIT

WINDING UNIT

MONOFILAMENT MOLDED PRODUCTS

LIST OF MACHINERY & EQUIPMENT’S

75MM MONOFILAMENT EXTRUSION PLANT FOR HDPE

THE STANDARD EXTRUDES CONSISTS

KEY FEATURES

EXTRUDER:

HOPPER LOADER

DIE HEAD

QUENCHING TANK

GODET-I

ORIENTATION HOT WATER BATH WITH PANEL

GODET-II

ELECTRICAL CONTROL PANEL

METHOD OF TEST FOR THE DETERMINATION

OF MESH SIZE FOR FISHING NET

SCOPE

REFERENCES

TERMINOLOGY

ACTIVE FISHING GEAR

DANISH SEINE

PASSIVE FISHING GEAR

PURSE SEINE

TRAWL

PRINCIPLE

APPARATUS

MEASURING FORCE

REQUIREMENTS FOR TESTING

GENERAL

ATMOSPHERE FOR TESTING

TESTING IN THE WET STATE

PROCEDURE

CALCULATION AND EXPRESSION OF RESULTS

TEST REPORT

FISHING NET APPLICATION AREA’S

AGROTECH (AGRO TEXTILES)

BIRD PROTECTION NETS

PLANT NETS

MONOFIL NETS

ROOT BALL NETS

INSECT PROTECTION NET

WEED CONTROL FABRIC

FRUIT COVERS

PACKTECH (PACKAGING TEXTILES)

LENO BAGS

BUILDTECH (CONSTRUCTION TEXTILES)

SCAFFOLDING NETS

SPORTECH (SPORTS TEXTILES)

SPORTS NETS

SPORTS COMPOSITES MARKET

ARTIFICIAL TURF

AGROTECH

SPORTECH

FUTURE MARKET PROJECTIONS

B.I.S. SPECIFICATION

IS: 4401: 1981

IS: 4402: 1967

IS: 4641-1968

HEADQUARTERS

SALES OUTLETS ADDRESS

TELEPHONE NO/FAX/E-MAIL

TYPES OF KNOT USED IN NEETING

SINGLE KNOT

DOUBLE KNOT

MESH SIZE

DEPTH

LENGTH

SELVAGE

MARKET OVERVIEW OF TECHNICAL TEXTILE

GLOBAL TECHNICAL TEXTILES MARKET

AGRO TEXTILES MARKET IN INDIA

MAJOR PLAYERS IN INDIA

INDIA’S ADVANTAGE IN GROWING AS A GLOBAL MANUFACTURING HUB

RAW MATERIAL

MANPOWER AVAILABILITY AND COST

POWER COST AND LENDING RATES

FOREIGN MACHINE MANUFACTURERS

INDIAN MACHINE MANUFACTURERS

MAIN RAW MATERIALS SUPPLIERS

SUPPLERS OF OTHER RELATED PLANT & MACHINERY

BOBBIN WINDER

HOT WATER BATH

REACTION VESSEL

SUPPLIERS OF RAW MATERIALS

HDPE GRANULES

MASTER BATCHES

PRESENT MANUFACTURERS/SUPPLIERS OF FISHNET

MANPOWER REQUIRMENT

GENERAL

BASIS OF ESTIMATION

WORKING

TOTAL MANPOWER AND PAYROLL

RAW MATERIALS

UTILITIES (EQUIPMENTS)

UTILITIES

WATER FACILITIES

WATER TREATMENT PLANT

STEAM GENERATING SYSTEM

REFRIGERATION SYSTEM

PIPING AND INSULATION

POWER

ELECTRICALS & POWER CONTROLS

REQUIREMENT OF POWER

CONNECTED ELECTRICAL LOAD AT A GLANCE

EFFLUENT TREATMENT AND DISPOSAL

INTRODUCTION

STANDARDS

TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE

WASTE TREATMENT

PRIMARY TREATMENT

ANAEROBIC TREATMENT

SECONDARY TREATMENT

TERTIARY TREATMENT

SOLIDS CONCENTRATION

PRINCIPLES OF PLANT LAYOUT

STORAGE LAYOUT

EQUIPMENT LAYOUT

SAFETY

PLANT EXPANSION

FLOOR SPACE

UTILITIES SERVICING

BUILDING

MATERIAL-HANDLING EQUIPMENT

RAILCOADS AND ROADS

PLANT LOCATION FACTORS

PRIMARY FACTORS

SPECIFIC FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

DEPRECIATION

FIXED ASSETS

WORKING CAPITAL

BREAK-EVEN POINT

OTHER FIXED EXPENSES

MARGIN MONEY

TERM LOANS

TOTAL LOAD

POWER CONSUMED IN KWH

LAND AREA/MAN POWER RATIO

SWOT ANALYSIS

STRENGTHS

WEAKNESSES

OPPORTUNITIES

THREATS

ORGANIZATION CHART

PLANT LATOUT

LIST OF CONSULTANTS FOR TECHNICAL KNOW HOW

IMPLEMENTATION SCHEDULE

LICENSES REQUIRED

MACHINERY PHOTOGRTAPHS

RAW & FINAL PRODUCTS PHOTOGRAPHS

QUALITY CONTROL OF FISHING NET

TESTING FACILITIES/CERTIFICATIONS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

How to Make Project Report?

Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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