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    Detailed Project Report on Plastic Waste Recycling Unit & Pyrolysis Plant from Plastic & Rubber Waste (Integrated Unit)

    Detailed Project Report on Plastic Waste Recycling Unit & Pyrolysis Plant from Plastic & Rubber Waste (Integrated Unit)
    Detailed Project Report on Plastic Waste Recycling Unit & Pyrolysis Plant from Plastic & Rubber Waste (Integrated Unit)
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      PLASTIC WASTE RECYCLING UNIT & PYROLYSIS PLANT FROM PLASTIC & RUBBER WASTE (INTEGRATED UNIT)

      [EIRI/EIRI/1627] (J.C. 431)


      INTRODUCTION

      A plastic  is  any  one of a  large  and  varied  group  of materials which consists of an essential ingredient combinations of carbon with oxygen, hydrogen, nitrogen and other organic and inorganic elements. While solid in the finished state, at some stage in its manufacture it has been or can be formed into various shapes by flow-usually through the application singly or together of heat and pressure.

      Plastic Classification:

      Plastics are classified in several ways. The most accepted division that covers the entire field is by the behavior pattern.

      (1)  Thermoplastic

      (2)  Thermosetting plastics

      In this report we are only concerned with Thermoplastics.

      Thermoplastics are those which soften under heat and again harden when cooled and this process can be repeated a number of times without any appreciable was in the physical properties.

      Plastics today have a prominent place in the spectrum of materials frequently used by materials engineers and designers. They have earned this placed on the basis of performance  at  a price,  plus  the  apparently unlimited  ability  of the  plastics industry to develop new plastics or new grades of older  plastics to meet specific needs of modern industry.  With this status and the tremendous growth of new uses has come an important need for meaningful data on fundamental plastics behavior under realistic stresses and strains, couched in engineering terms,  in  short, engineering properties as contrasted with data sheet  properties.  Needed are engineering criteria for rigidity, strength, endurance and  temperature  range, which are common to nearly  all  plastic applications,   as   well   as   more   specialized performance characteristics  that  are  important only in  certain  types  of special product (eg. electrical properties).

      Among the plastics the various industrial grade plastic waste available, the following are the materials like A.B.S. (Acrylonitrite Butadiene) styrones, polypropylene, HIPS, L.D.P.E., L.I.D.P.E. Polystyrene, Opp. OPS, and Acrylic. In this report we have considered Ten Industrial grade plastic waste material and for that plastic granules will be prepared.


      COST ESTIMATION

      Plant Capacity          2 MT/Day Plastic Waste Recycling

      5 MT/Day Pyrolysis Plant  

      Land & Building (4000 sq.mt.)    Rs. 2.46 Cr    

      Plant & Machinery                    Rs. 1.41 Cr 

      Working Capital for 1 Month    Rs. 65.67 Lac 

      Total Capital Investment          Rs. 4.72 Cr 

      Rate of Return                          46%

      Break Even Point                      44%


      CONTENTS

      INTRODUCTION

      USES AND APPLICATIONS OF PLASTIC GRANULES

      USES AND APPLICATION OF CRUDE OIL/INDUSTRIAL FUEL

      USES AND APPLICATION OF ACTIVATED CARBON

      END-USER INDUSTRIES OF ACTIVATED CARBON

      PROPERTIES AND APPLICATIONS OF PLASTIC MATERIALS

      APPLICATION OF LDPE AND HDPE

      SUPPLIERS OF PLASTIC WASTES

      PROPERTIES AND GRADE OF ACTIVATED CARBON

      DIFFERENT TYPES OF ACTIVATED CARBON

      RAW MATERIALS

      LICENSES FOR MANUFACTURE, STORAGE AND SALE FOR CRUDE OIL

      STANDARD OF FUEL

      B.I.S. SPECIFICATION

      SPECIFICATION AND TESTING OF ACTIVATED CARBON

      B.I.S. SPECIFICATIONS

      MARKET POSITION

      MARKET TRENDS OF ACTIVATED CARBON

      PRESENT MANUFACTURERS OF ACTIVATED CARBON

      PRESENT MANUFACTURERS OF PLASTIC GRANULES

      MANUFACTURING PROCESS OF PLASTIC GRANULES FROM PLASTIC WASTE

      REMOVAL OF COLOUR TO OBTAIN TRANSPARENT GRANULES BY ACTIVATED CARBON TREATMENT

      MANUFACTURING PROCESS FLOW SHEET FOR PLASTIC GRANULES

      FROM PLASTIC SCRAP

      METHODS OF RECYCLING PLASTIC WASTE

      METHOD AND DEVICE FOR PREPARING PLASTIC WASTE

      TREATMENT OF PLASTIC WASTE

      MANUFACTURING PROCESS FLOW CHART

      DEPOLYMERIZATION TECHNOLOGY FOR PLASTIC WASTE AND TYPES

      BENEFIT OF LOW TEMPERATURE CATALYTIC DEPOLYMERIZATION

      OF PLASTIC OIL AND TIRES

      PROCESS OF CONVERSION WASTE PLASTIC WITH TYRES INTO ACTIVATED

      CARBON AND INDUSTRIAL FUEL

      PROCESS FLOW DIAGRAM

      PROCESS DESCRIPTION IN DETAILS

      METHOD F WASTE TREATMENT TO FUEL AND CHEMICAL USING PYROLYSIS

      ANLYSIS OF FINAL PRODUCTS

      PROCESS FLOW CHART

      PYROLYSIS REACTOR AND TECHNOLOGIS

      COMPLETE PLANT SUPPLIERS FOR PLASTIC GRANULES FROM WASTE

      SUPPLERS OF PLANT & MACHINERY FOR PLASTIC WASTE RECYCLING

      COMPLETE PLANT SUPPLIERS

      SUPPLIERS OF PLANT & MACHINERY

      SUPPLIERS OF RAW MATERIALS

      PLANT LAYOUT


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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