Detailed Project Report on Plastic Waste Recycling Unit & Pyrolysis Plant from Plastic & Rubber Waste (Integrated Unit)
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PLASTIC WASTE RECYCLING UNIT & PYROLYSIS PLANT FROM PLASTIC & RUBBER WASTE (INTEGRATED UNIT)
[EIRI/EIRI/1627] (J.C. 431)
INTRODUCTION
A plastic is any one of a large and varied group of materials which consists of an essential ingredient combinations of carbon with oxygen, hydrogen, nitrogen and other organic and inorganic elements. While solid in the finished state, at some stage in its manufacture it has been or can be formed into various shapes by flow-usually through the application singly or together of heat and pressure.
Plastic Classification:
Plastics are classified in several ways. The most accepted division that covers the entire field is by the behavior pattern.
(1) Thermoplastic
(2) Thermosetting plastics
In this report we are only concerned with Thermoplastics.
Thermoplastics are those which soften under heat and again harden when cooled and this process can be repeated a number of times without any appreciable was in the physical properties.
Plastics today have a prominent place in the spectrum of materials frequently used by materials engineers and designers. They have earned this placed on the basis of performance at a price, plus the apparently unlimited ability of the plastics industry to develop new plastics or new grades of older plastics to meet specific needs of modern industry. With this status and the tremendous growth of new uses has come an important need for meaningful data on fundamental plastics behavior under realistic stresses and strains, couched in engineering terms, in short, engineering properties as contrasted with data sheet properties. Needed are engineering criteria for rigidity, strength, endurance and temperature range, which are common to nearly all plastic applications, as well as more specialized performance characteristics that are important only in certain types of special product (eg. electrical properties).
Among the plastics the various industrial grade plastic waste available, the following are the materials like A.B.S. (Acrylonitrite Butadiene) styrones, polypropylene, HIPS, L.D.P.E., L.I.D.P.E. Polystyrene, Opp. OPS, and Acrylic. In this report we have considered Ten Industrial grade plastic waste material and for that plastic granules will be prepared.
COST ESTIMATION
Plant Capacity 2 MT/Day Plastic Waste Recycling
5 MT/Day Pyrolysis Plant
Land & Building (4000 sq.mt.) Rs. 2.46 Cr
Plant & Machinery Rs. 1.41 Cr
Working Capital for 1 Month Rs. 65.67 Lac
Total Capital Investment Rs. 4.72 Cr
Rate of Return 46%
Break Even Point 44%
CONTENTS
INTRODUCTION
USES AND APPLICATIONS OF PLASTIC GRANULES
USES AND APPLICATION OF CRUDE OIL/INDUSTRIAL FUEL
USES AND APPLICATION OF ACTIVATED CARBON
END-USER INDUSTRIES OF ACTIVATED CARBON
PROPERTIES AND APPLICATIONS OF PLASTIC MATERIALS
APPLICATION OF LDPE AND HDPE
SUPPLIERS OF PLASTIC WASTES
PROPERTIES AND GRADE OF ACTIVATED CARBON
DIFFERENT TYPES OF ACTIVATED CARBON
RAW MATERIALS
LICENSES FOR MANUFACTURE, STORAGE AND SALE FOR CRUDE OIL
STANDARD OF FUEL
B.I.S. SPECIFICATION
SPECIFICATION AND TESTING OF ACTIVATED CARBON
B.I.S. SPECIFICATIONS
MARKET POSITION
MARKET TRENDS OF ACTIVATED CARBON
PRESENT MANUFACTURERS OF ACTIVATED CARBON
PRESENT MANUFACTURERS OF PLASTIC GRANULES
MANUFACTURING PROCESS OF PLASTIC GRANULES FROM PLASTIC WASTE
REMOVAL OF COLOUR TO OBTAIN TRANSPARENT GRANULES BY ACTIVATED CARBON TREATMENT
MANUFACTURING PROCESS FLOW SHEET FOR PLASTIC GRANULES
FROM PLASTIC SCRAP
METHODS OF RECYCLING PLASTIC WASTE
METHOD AND DEVICE FOR PREPARING PLASTIC WASTE
TREATMENT OF PLASTIC WASTE
MANUFACTURING PROCESS FLOW CHART
DEPOLYMERIZATION TECHNOLOGY FOR PLASTIC WASTE AND TYPES
BENEFIT OF LOW TEMPERATURE CATALYTIC DEPOLYMERIZATION
OF PLASTIC OIL AND TIRES
PROCESS OF CONVERSION WASTE PLASTIC WITH TYRES INTO ACTIVATED
CARBON AND INDUSTRIAL FUEL
PROCESS FLOW DIAGRAM
PROCESS DESCRIPTION IN DETAILS
METHOD F WASTE TREATMENT TO FUEL AND CHEMICAL USING PYROLYSIS
ANLYSIS OF FINAL PRODUCTS
PROCESS FLOW CHART
PYROLYSIS REACTOR AND TECHNOLOGIS
COMPLETE PLANT SUPPLIERS FOR PLASTIC GRANULES FROM WASTE
SUPPLERS OF PLANT & MACHINERY FOR PLASTIC WASTE RECYCLING
COMPLETE PLANT SUPPLIERS
SUPPLIERS OF PLANT & MACHINERY
SUPPLIERS OF RAW MATERIALS
PLANT LAYOUT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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