Detailed Project Report on centrifuge latex capacity 2 bowls of 6000 lts/bowl per day

CENTRIFUGE LATEX
CAPACITY 2 BOWLS OF 6000 LTS/BOWL PER DAY
[CODE NO.3436]  


Centrifuged Latex is a liquid natural latex that comes directly from the Havea Brasiliensis, or natural latex tree. The latex is concentrated into a 62% dry solids content by use of centrifuges.

It can be used as a coating agent, as a base ingredient for natural foam latex, or it can be mixed in with other compounded natural latex products.

Centrifuged latex is commercially available in two different varieties, one with high ammonia (above 0.60%) and the other with Low Ammonia (less than 0.30%). It also contains secondary preservatives like TMTD (0.0125%) and zinc oxide (0.0125%). Grading, packing, and making of centrifuged latex are as per specifications prescribed in IS 5430.

COST ESTIMATION

Plant  Capacity                                                           :    12000.00 Ltr./day  
land & Building (4000 Sq.mt)                                 :    Rs.   1.58 Cr
Plant & Machinery                                                      :    Rs.   71.00 Lacs
Working Capital for 1 Month                                    :    Rs.   3.19 Cr
Total Capital Investment                                          :    Rs.   5.57 Cr
Rate of Return                                                           :    34%
Break Even Point                                                      :    44%


INTRODUCTION    
PROPERTIES AND CHARACTERISTICS OF CENTRIFUGE LATEX    
USES AND APPLICATIONS    
GRADE OF CENTRIFUGE LATEX    
MARKET SURVEY    
CENTRIFUGED LATEX (PROCESSOR)    
COMPARISON OF CREAMED AND CENTRIFUGE LATICES    
B.I.S. SPECIFICATION    
OVERVIEW OF NATURAL RUBBER IN INDIA    
PROPERTIES & COMPOSITION OF LATEX    
PHYSICAL PROPERTIES OF LATEX    
COMPOSITION OF HEVEA LATEX    
COLLOIDAL STABILITY OF NATURAL LATEX    
PROPERTIES OF CONCENTRATED LATEX    
METHODS OF LATEX CONCENTRATION    
MANUFACTURING PROCESS OF CENTRIFUGE LATEX    
PROCESS DETAILS    47
PROCESS FLOW DIAGRAM OF CENTRIFUGE LATEX    
OPERATION IN CENTRIFUGED LATEX MANUFACTURE    
THE SYSTEM OF OPERATIONS SHOULD BE CAREFULLY CONTROLLED
TO ENSURE THAT;    
PRESERVATION AND CONCENTRATION OF LATEX    
IMPROVEMENTS TO CENTRIFUGATION OF RUBBER LATEX    
DETAILS OF LATEX CONCENTRATION BY CENTRIFUGATION    
PRE-CENTRIFUGATION    
CENTRIFUGATION    
PRESERVATION OF CENTRIFUGED LATEX    
HEALTH AND ENVIRONMENTAL IMPACT IN CENTRIFUGE
LATEX MANUFACTURE    
ENVIRONMENTAL IMPACT OF WASTE WATER DISCHARGE    
TABLE 3: PRELIMINARY STANDARDS FOR THE DISCHARGE
OF RUBBER INDUSTRY    
EFFLUENT TREATMENT METHODS    
EFFLUENT TREATMENT METHODS    
(1). OVERLAND FLOW SYSTEM:    
PONDING SYSTEM    
(A). ANAEROBIC POND    
(B). FACULTATIVE POND    
(C). MECHANICALLY AERATED POND    
ACTIVATED SLUDGE SYSTEM    
OXIDATON DITCH SYSTEM    
ROTATING BIOLOGICAL CONTACTORS    
PLANT LAYOUT    
SUPPLIERS OF RAW MATERIALS    
LATEX    
AMMONIA    
SUPPLIERS OF PLANT AND MACHINERY    
MIXER    
STORAGE VESSEL    
LABORATORY EQUIPMENTS    
INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS    
D.G. SETS    
PACKAGING MACHINE    


APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET