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    Detailed Project Report on continuous sandwich panel production

    Detailed Project Report on continuous sandwich panel production
    Detailed Project Report on continuous sandwich panel production
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      CONTINUOUS SANDWICH PANEL PRODUCTION
      [CODE NO.3965] 
       
       
      A sandwich panel consists of a core/insulating material of low density sandwiched between two layers of metal, bonded under pressure. The sandwich panel market is expected to witness a high growth rate during the forecast period, 2018 to 2023. The major end-user industries of sandwich panel market include industrial buildings, commercial buildings, cold storage facilities, warehouses, amongst others. Sandwich panels provide a quite level of thermal, sound, water insulation, and also prevents moisture condensation. Sandwich panel is more economical than the conventional methods when assessed with the concept of cost-benefit analysis. Increasing awareness about the energy efficient buildings, improvement in thermal performance of sandwich panels and implementation of stringent energy conservation regulations are expected to be the major drivers for the growth of sandwich panel market during the forecast period.
       
      Buildings & construction is one of the major end-user industries driving the growth of sandwich panel market. With rapid industrialization in the emerging economies, the need for less time-consuming construction solutions is growing which in turn increases the demand for sandwich panels. Due to their easy installation property, sandwich panels are cost-effective and inexpensive when compared to other wall assemblies. The average growth in the global construction spending has been recorded at 8.1% in the last five years. The non-residential construction spending has increased to 4.1% in 2016, and this trend is expected to continue in the coming years. Increasing adoption of the sandwich panels for residential, commercial, and infrastructure development is expected to boost the market in the coming years.
       
       
      COST ESTIMATION
       
      Plant  Capacity              :       5000 Sq.Mtr/day                     
      Land & Building (6000 Sq.MT) : US$. 8.50 Lacs
      Plant & Machinery : US$.56.07 Cr
      Working Capital for 2 Month : US$  15.26 Lacs
      Total Capital Investment : US$. 66.31  Cr 
      Rate of Return : 42%
      Break Even Point : 42%
       
       
      INTRODUCTION
      SANDWICH PANEL
      PPGI
      FIG. 1 ROOF PANEL
      FIG. 2 WALL PANEL
      SIZE OF PANELS
      PROFILES OF THE PANELS
      (A) COLDWELL WALL PANELS
      COLDWELL-1
      COLDWELL -2
      (B) STRUPAN ROOF PANEL
      (C) ISOCLAD
      POLYSTYRENE SANDWICH PANELS
      MINERAL WOOL SANDWICH PANELS
      PU SANDWICH PANEL
      PU SANDWICH PANEL FEATURES:
      POLYURETHANE-SANDWICHED PANEL
      PUF PANEL FORMULATION
      TECHNICAL SPECIFICATION OF PUF PANEL
      TECHNICAL SPECIFICATION
      PROPERTIES OF PUF
      ADVANTAGE OF PUF PANEL
      DISADVANTAGES
      USES AND APPLICATION
      PUF PANEL APPLICATION
      B.I.S. SPECIFICATION
      PROCESS FLOW DIAGRAM
      MANUFACTURING PROCESS BY CONTINIOUS PRODUCTION METHODS
      RAW MATERIALS
      CONTINUOUS PANEL PRODUCTION LINE
      PROCESS
      TESTING
      TESTING: FOR QUALITY CONTROL:
      DIMENSIONAL TOLERANCE FOR SANDWICH PANELS
      TRANSVERSE BOW – CUPPING OF THE PANELS
      FOLLOWING TEST ARE CONDUCTED ON THE FINISHED PUF PANELS
      PLANT AND MACHINERY
      1. UNCOILERS
      2. LOADING COIL CARS
      3. ROLL FORMING UNIT
      4. PRE-HEATING OVEN
      PRE-HEATING OVEN
      5. METERING MACHINE
      6. REACTIVE MIXTURE DISTRIBUTION
      7. FLEXIBLE FACE UNCOILERS
      8. DOUBLE CONVEYOR BELT
      10. PANELS CUTTING UNIT
      11. PANELS UNLOADING AND STACKING LINE
      MARKET POSTION
      COMPETITIVE INDUSTRY
      INDUSTRY SCENARIO AND SCOPE
      ALUMINUM COMPOSITE PANEL MARKET ANALYSIS
      U.S. ALUMINUM COMPOSITE PANELS MARKET, BY PRODUCT, 
          2014 - 2025 (USD MILLION)
      PRODUCT INSIGHTS
      APPLICATION INSIGHTS
      REGIONAL INSIGHTS
      GLOBAL SANDWICH PANELS MARKET INFORMATION
      MAJOR MARKET DRIVERS
      PLANT LAYOUT
      SUPPLIERS OF CONTINIOUS SANDWICH PANEL
      SUPPLIERS OF RAW MATERIALS
      SUPPLIERS OF PPGI SHEET
      SUPPLIERS OF PUR/PIR MATERIAL
      SUPPLIERS OF PLANT AND MACHINERY
      SUPPLIERS OF CONTINIOUS SANDWICH PANNEL PRODUCTION LINE
      SUPPLIERS OF METAL TESTING MACHINE
      SUPPLIERS OF PRECISION MEASURING TOOLS
      SUPPLIERS OF NDT INSPECTION EQUIPMENT
      SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS
      SUPPLIERS OF DG SETS
      SUPPLIERS OF EOT CRANES
      SUPPLIERS OF POWER TRANSFORMERS
      SUPPLIERS OF ELECTRICAL PANEL
      SUPPLIERS OF ELECTRIC MOTOR
      SUPPLIERS OF COOLING TOWER
      SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
      SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
      SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
      SUPPLIERS OF AIR COMPRESSORS
      SUPPLIERS OF PLATFORM WEIGHING MACHINE
      SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
      SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
      SUPPLIERS OF SHOT BLASTING MACHINE
      SUPPLIERS OF JIGS AND FIXTURE
      SUPPLIERS OF SUBMERSIBLE WATER PUMP
       
       
       
      APPENDIX – A:
       
       1.  COST OF PLANT ECONOMICS  
       2.  LAND & BUILDING                                 
       3.  PLANT AND MACHINERY                             
       4.  FIXED CAPITAL INVESTMENT                         
       5.  RAW MATERIAL                                     
       6.  SALARY AND WAGES                                 
       7.  UTILITIES AND OVERHEADS                         
       8.  TOTAL WORKING CAPITAL                           
       9.  COST OF PRODUCTION                               
      10.  PROFITABILITY ANALYSIS                           
      11.  BREAK EVEN POINT                                 
      12.  RESOURCES OF FINANCE                       
      13.  INTEREST CHART                                   
      14.  DEPRECIATION CHART                               
      15.  CASH FLOW STATEMENT                               
      16.  PROJECTED BALANCE SHEET      
       
       
       

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