Detailed Project Report on electrical panels manufacturing factory
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ELECTRICAL PANELS MANUFACTURING FACTORY [3563]
An enclosure that contains different type of switchgears, control and power units to perform the desired operation is called electrical panel. The Electrical panel refers to a large single panel, assembly of panels, a structural frame or assembly of structural frames, on which buses, switches, and protective and other control devices may be mounted. The mounting may be done on the face, the back side, or both. The main role of the electrical panel is to allow the incoming electric power to be divided into smaller independent circuits according to their current requirements. The circuit breakers as well as over current protection devices for each of the sections are selected according to the load current. Once the currents are divided, they are then distributed according to the load i.e. lighting loads, sockets etc. Some switchboards such as those used in residential apartments have an option of metering to see the amount of power used by individual circuits.
Major components of electrical panel: • Panels or frames: to hold devices such as switches, circuitry indicates and other devices that allow the delivery of power and controlling of the circuits. • Controls and monitoring devices: To connect and control single or multiple power sources to and from the switchboard. These may include frequency gauges, synchroscopes and other instruments to measure the frequency and synchronization of the power generators. • Busbars: To carry and distribute the incoming power from source to different sections of the installation through the switchboard and control devices. Control panel is a cabinet which contains electrical components to control the motors and equipments Control panels use electrical panel components that control the flow of power to physical equipment (Pump Motors, Blower Motors, Heaters, rtc.). These are power components. Below are the terms used to describe them with a description of each type Electrical control panels are designed and used to control mechanical equipment. Each one is designed for a specific equipment arrangement and includes devices that allow an operator to control specified equipment. Electrical panel componentscontrol every piece of equipment in every industry. In an electrical control panel, a control component is any logic device in a controlcircuit. In their simplest form they're discrete components (relays, timers) that perform one logic function.
COST ESTIMATION
Plant Capacity 12 Panel/Day
Land & Building (2500 sq.mt) Rs. 1.88 Cr
Plant & Machinery Rs. 1.64 Cr
Working Capital for 1 Month Rs. 2.73 Cr
Total Capital Investment Rs. 6.63 Cr
Rate of Return 250%
Break Even Point 6%
INTRODUCTION
MAJOR COMPONENTS OF ELECTRICAL PANEL
MAIN PATRS OF ELECTRICAL PANNEL
(1) PANELS OR FRAMES
(A) DEAD FRONT AND TRIM
(B) FILLER PLATES
(2) BUS BAR
(3) POWER COMPONENTS
(A) CIRCUIT BREAKER
(B) FUSED DISCONNECT
(C) MOTOR STARTER
(D) FVNR STARTER
(E) FVR STARTER
(F) SOFT STARTER
(G) VARIABLE FREQUENCY DRIVE (VFD)
(4) CONTROL COMPONENT
(A) CONTROL RELAYS
(B) TIMING RELAYS
(C) PROGRAMMABLE LOGIC CONTROLLERS (PLC)
(5) ELECTRICAL OPERATOR DEVICES 21
(A) PILOT DEVICES
(B) DIGITAL METERS
(C) OPERATOR INTERFACES
TYPES OF CONTROL PANELS
USES AND APPLICATIONS
B.I.S. SPECIFICATION
PROCESS FLOW CHART
MANUFACTURING PROCESS OF ELECTRICAL PANEL
1. CUTTING
2. FORMING
BENDING
FLANGING
CRIMPING
3. JOINING
4. FINISHING
POWDER COATING PROCESS
THERE ARE TWO MAIN TYPES OF POWDER AVAILABLE TO THE SURFACE FINISHER:
THE POWDER COATING SYSTEM
A BATCH POWDER COATING SYSTEM:
A CONVEYORIZED POWDER COATING SYSTEM:
COMPONENTS OF POWDER COATING SYSTEM
PRETREATMENT SYSTEM
POWDER SPRAY SYSTEM
POWDER COATING BOOTH WITH RECOVERY SYSTEM –
MAIN STEPS
FINAL ASSEMBLY
I. ASSEMBLY OF PANELS:
II. BUSBAR:
III. COMPONENT FITTING:
WIRING, TERMINALS AND HARDWARE:
(1) BUILDING A CONTROL PANEL ASSEMBLY STARTS WITH THE FOLLOWING STEPS:
(2) FOR EACH WIRE, THE ASSEMBLER GOES THROUGH THE FOLLOWING STEPS:
TESTING
IN-HOUSE TESTING:
SHIPPING
MARKET POSITION
FOCUS ON ELECTRICAL AND CONTROL PANEL INDUSTRY
GROWTH DRIVERS
KEY ELECTRICAL MANUFACTURING PLANTS ACROSS INDIA
MAIN COST DRIVERS COMPONENTS FOR CONTROL PANELS
SWOT ANALYSIS OF CONTROL PANEL SECTOR
TI POTREBBE INTERESSARE ANCHE...
SOURCING IN INDIA - FOCUS ON MACHINING SECTOR
SOURCING IN INDIA - FOCUS: LOGISTICS SECTOR
INDUSTRY TRENDS
MIDDLE EAST DISTRIBUTION PANEL MARKET, BY CAPACITY
MIDDLE EAST DISTRIBUTION PANEL MARKET, BY REGION
COMPETITIVE MARKET SHARE
MIDDLE EAST DISTRIBUTION PANEL INDUSTRY BACKGROUND
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF ELECTRICAL CONTROL PANEL
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF COLD ROLLED M.S SHEETS
MIG WELDING WIRE ELECTRODE
PHOSPHATING CHEMICALS
COATING POWDER
DEGREASING CHEMICAL
SUPPLIERS OF CIRCUIT BREACKER SWITCH
SUPPLIERS OF MOTER STARTER
SUPPLIERS OF SOFT STARTER
SUPPLIERS OF FUSE DISCONNECT SWITCH
SUPPLIERS OF VFD DRIVE
SUPPLIERS OF CONTROL RELAY
SUPPLIERS OF TIMING RELAY
SUPPLIERS OF PLC DEVICE
SUPPLIERS OF PULL PUSH SWITCH
SUPPLIERS OF DIGITAL PANEL METER
SUPPLIERS OF PLANT AND EQUIPMENTS
SUPPLIERS OF CNC TURRET PUNCH PRESS AND CNC PRESS BREAK
CNC PRESS
PUNCHING PRESS
POWER PRESS
SHEARING MACHINE
DRILLING MACHINE
GRINDING MACHINE
PRECISION MEASURING TOOLS
EOT CRANE
POWER TRANSFORMER
ELECTRICAL PANEL
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
PLATFORM WEIGHING MACHINE
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
SHOT BLASTING MACHINE
JIGS AND FIXTURE
SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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