Detailed Project Report on extra neutral alcohol with maize as raw material

EXTRA NEUTRAL ALCOHOL WITH MAIZE AS RAW MATERIAL
CODE NO.3280]


Neutral spirit is ethanol, which will only have the characteristic taste and odour of ethanol. It is manufactured from molasses, grains and other carbohydrate raw materials.

In order to classi~ the different types of neutral spirit according to the raw materials used for the manufacture, the value of the raw material should be prefixed as follows.

Molasses Neutral Spirit Neutral spirit made from molasses will be called molasses neutral spirit.

Grain Neutral Spirit ,Neutral spirit made from grain or malt will be named as grain neutral spirit.

Similarly prefix will be used according to raw material used for manufacture.
    
Pure Ethyl Alcohol C2 H2O also known as absolute alcohol is a colourless  mobile   inflammable  liquid. The  term  alcohol  was first  applied to the  spirits of wine ethyl alcohol and  now  it refers  to  a series of substances with  similar  characteristics ethyl  alcohol  is the active constituent of  all   intoxicating liquors obtained by the fermentation of starchy materials. It is present in the a days prepared in immense quantities chiefly by fermentation and finds numerous industrial uses, and is also being used as a motor fuel.

Starch bearing materials potatoes, rice wheat maize,etc.  form another  important  source of alcohol potatoes  were  extensively used  for  the manufacture of alcohol in Germany before  the  War 1st.  Alcohol produced from grains costs more than that produced from molasses and grains are chiefly used for the production of patable liquers. Alcohol possesses excellent solvent properties, and  it is used for the extraction of several drugs and for   the manufacture  of tinctures and others medicinal prepaparation. It is also employed for the extraction of  essential  oils,  and for the preparation of perfumes, essences and flavours.

For a developing country like India, where the basic  organic chemical Industry had to take a start from the available  source, ethyl  alcohol has been found to be a suitable raw material for a variety  of  products. So it was in the fitness of  things  that India  started  some  of the major  thermoplastics  and  chemical intermediates from alcohol.

COST ESTIMATION

Plant  Capacity                                             :     60.00 KL/day       
land & Building (35 Acres)                         :    Rs. 24.80  Cr
Plant & Machinery                                        :    Rs. 44.00  Cr
Working Capital for 3 Months                    :    Rs. 17.51  Cr
Total Capital Investment                            :    Rs. 89.31  Cr
Rate of Return                                              :    20%
Break Even Point                                         :    58%

INTRODUCTION                                            
USES AND APPLICATION                                    
BIS SPECIFICATION                                        
ENA (EXTRA NEUTRAL ALCOHOL) SPECIFICATION                    
PROPERTIES                                            
MARKET SURVEY                                            
PRESENT MANUFACTURERS OF ENA                            
MANUFACTURING PROCESS OF ENA FROM MAIZE                    
PROCESS FLOW DIAGRAM                                    
PROCESSING DETAILS OF ETHANOL FROM GRAIN                    
PACKAGING AND MARKING OF ENA                            
HANDLING AND STORAGE OF EXTRA NEUTRAL ALCOHOL                
TESTING METHOD FOR ENA                                    
MATERIAL SAFETY DATA SHEET FOR EXTRA NEUTRAL ALCOHOL        
PLANT LAYOUT                                            
PRINCIPLES OF PLANT LAYOUT    
PLANT LOCATION FACTORS                                    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT                
SUPPLIERS OF RAW MATERIALS                                
COMPLETE PLANT SUPPLIERS                                
SUPPLIERS OF PLANT AND MACHINERIES    

                    
        
APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET