Detailed Project Report on gloves manufacturing unit (surgical, domestic, electrical)

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Description
How to Start Business

GLOVES MANUFACTURING UNIT

(SURGICAL, DOMESTIC, ELECTRICAL)

[CODE NO.3938]

A glove is a garment covering the whole hand. Gloves usually have separate sheaths or openings for each finger and the thumb. Gloves protect and comfort hands against cold or heat, damage by friction, abrasion or chemicals, and disease; or in turn to provide a guard for what a bare hand should not touch.

A disposable glove is commonly made from natural or synthetic rubber that covers the whole hand and is used to protect the wearer against harmful environmental influences and/ or used by caregivers in health care to protect themselves and patients from infections. As the name implies, disposable gloves are designed for single use only and should be disposed immediately after use.

MEDICAL GLOVES

Disposable medical gloves are available in Nitrile, latex and vinyl materials. Any gloves worn by health professionals should be free of powder, sterile, textured and coated for extra protection. Nitrile tends to be the most favored glove material for those working in the healthcare industry.

HOUSEHOLD CLEANING GLOVES

Household cleaning gloves, also known as domestic cleaning gloves and rubber gloves, are exactly what they sound like; gloves to wear while cleaning your house. They can come in variety of materials and, despite the common image of bright yellow marigolds, they can also come in a variety of colors too.

By wearing household cleaning gloves while doing the washing up, you can not only protect your hands against hot water but also use hotter water than you would be able to otherwise. This ensures your dishes are cleaner because higher temperatures help kill more bacteria.

Because of the long-term needs of them, most household cleaning gloves are reusable. While some disposable latex gloves can be used as disposable cleaning gloves, they do not offer the protection that comes from the more hardwearing reusable cleaning gloves.

While disposable cleaning gloves are less common, that doesn’t mean that latex is less common as a material. Many reusable cleaning gloves are made from latex; it is a very tough material which offers a good level of chemical resistance.

PVC is also a common material for household cleaning gloves. It is often used by people who are allergic to latex because of its purely synthetic nature.

And, of course, many household cleaning gloves are made of rubber. This is where the name ‘rubber gloves’ comes from, and offer a great level of dexterity while still giving good protection against household cleaning chemicals.

COST ESTIMATION

Plant Capacity 32,000 Pcs/Day

Land & Building (5000 sq.mt.) Rs. 4.08 Cr

Plant & Machinery Rs. 5.13 Cr

Working Capital for 1 Month Rs. 3.24 Cr

Total Capital Investment Rs. 12.95 Cr

Rate of Return 45%

Break Even Point 41%

CONTENTS

INTRODUCTION

MEDICAL GLOVES

HOUSEHOLD CLEANING GLOVES

ELECTRICAL GLOVES

HAND PROTECTION- ONE OF PPE’S

CHOICE OF GLOVES

PROJECT LOCATION-CHENNAI

MAP OF DISTRICT

CLIMATE

TRANSPORTATION

TRANSPORTATION WITHIN THE CITY

BRIEF HISTORY OF RUBBER

JOSEPH LISTER AND SURGICAL ASEPSIS

THE HISTORY OF DISPOSABLE GLOVES

1889

1894

1965

1992

MID-1990S

TODAY

TYPES OF DISPOSABLE GLOVES EXIST

USES & APPLICATION

1) MEDICAL GLOVES

THE BASIC ELEMENTS OF EN455 ARE:

2) INDUSTRIAL, LABORATORY AND PHARMACEUTICAL GLOVES

BEST GLOVES FOR HOUSEHOLD CLEANING

TOP THREE FEATURES:

GRIP:

PROTECTION:

COMFORT:

GLOVE WORKS HEAVY DUTY ORANGE NITRILE GLOVES

LATEX FLOCK LINED DISHWASHING GLOVES

MECHANICAL PROPERTIES

MECHANICAL PROPERTIES OF RUBBER LATEX GLOVE FILM AFTER DIPPING MOLD

TYPES OF GLOVES

GLOVE TYPES THE RUBBER GLOVES CAN BE DIVIDED BASICALLY INTO 4 DIFFERENT

CATEGORIES,

MEDICAL GLOVES

MEDICAL GLOVES CAN FURTHER BE DIVIDED INTO TWO,

HOUSEHOLD GLOVES

INDUSTRIAL GLOVES

SPECIALITY GLOVES

EMERGENCY SERVICES

POLICE GLOVES

CLASS /TYPE OF ELECTRICAL GLOVES

ELECTRICAL GLOVE LENGTH CHART

GLOVE PROPERTIES

THE PERFORMANCE REQUIREMENTS OF GLOVES ARE,

AFTER TREATMENTS OF GLOVES

CHLORINATION

POLYMER COATING

HYDROGEL COATINGS

GLOVE ALLERGY AND IT’S REMEDIES

TYPE I ALLERGY

TYPE IV ALLERGY

"SAFE" PROTEIN LEVELS

POWDER-FREE GLOVES

TESTING AND QUALITY CONTROL OF GLOVES

IN-PROCESS TESTING

DIPPED LATEX PRODUCTS

WET-COACERVANT DIPPING

DRY-COACERVANT DIPPING ( COAGULANT DIPPING )

EXAMPLES OF DRY COACERVANT SOLUTIONS ARE GIVEN BELOW: PARTS BY

WEIGHT (PBW)

HEAT SENSITIZED DIPPING

ELECTRO DEPOSITION

FORMERS

DIPPING TANKS

DIPPING MACHINES

SEQUENCE OF OPERATIONS

GLOVE PRODUCTION & MANUFACTURING

THE GLOVES ARE MANUFACTURED BY EITHER A

BATCH DIPPING PROCESS

CONTINUOUS DIPPING PROCESS

LATEX DIPPING

LATEX CONCENTRATE

COMPOUNDING

COAGULANT DIPPING

LATEX DIPPING

BEADING

LEACHING

VULCANIZATION

POST LEACHING

SLURRY DIP

BEADING

LEACHING

VULCANIZATION

POST LEACHING

SLURRY DIP

STRIPPING

TUMBLING

GLOVE PACKING

GLOVE STERILIZATION

FINISHED GLOVES

LATEX COMPOUND DESIGN FOR DIPPED GOODS

POLYMER:

FILLERS:

SOFTENERS:

STABILISERS:

ANTIOXIDANTS:

VISCOSITY MODIFIERS:

OTHER ADDITIVES

BRIEF ABOUT VULCANIZATION & ACCELERATORS

ACCELERATORS:

RAW MATERIAL

EXAMINATION GLOVES USED IN HEALTHCARE

PROCESS FLOW DIAGRAM

FORMULATION

NR LATEX GENERAL FORMULATION– GLOVES FOR SURGICAL PURPOSE

NR LATEX GENERAL FORMULATION– GLOVES FOR DOMESTIC & ELECTRICAL URPOSE

FUTURE DEVELOPMENTS

NITRILE TECHNOLOGY IS RAPIDLY ADVANCING AND A RANGE OF DEVELOPMENTS

IS PREDICTED:

1) CLEANROOM GLOVES

2) ACCELERATOR FREE GLOVES

3) AQL 0.65

ADVANTAGE & DISADVANTAGE

THE QUALITY-CONTROL PHASE

MARKET POSITION

PRODUCT SEGMENT

FORM SEGMENT REVIEW

KEY BENEFITS FOR INDIA DISPOSABLE GLOVES MARKET:

BY PRODUCT

BY FORM

BY APPLICATION

BY DISTRIBUTION CHANNEL

MACHINERY SUPPLIERS

RAW MATERIAL SUPPLIERS

NR LATEX

POLYETHYLENE OXIDE FATTY ALCOHOL

NBR LATEX

KOH SOLUTION

POLYPHENOL (ANTIOXIDANT DISPERSION)

STYRENATED PHENOL (ANTIOXIDANT DISPERSION)

ZINC OXIDE

SULPHER

ZDEC, ZDBC, TMTD

RAW MATERIAL PHOTOGRAPHS

NBR LATEX

NR LATEX

KOH SOLUTION

STYRENATED PHENOL

ZINC OXIDE

SULPHER

ZDEC

ZDBC

TMTD

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

How to Make Project Report?

Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

We can prepare detailed project report on any industry as per your requirement.

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Detailed Project Report (DPR) gives you access to decisive data such as:

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Factors limiting market growth
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Key highlights

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Up-to-date analyses of market trends and technological improvements
Pin-point analyses of market competition dynamics to offer you a competitive edge major competitors
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