Detailed Project Report on grain based ethanol plant

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GRAIN BASED ETHANOL PLANT

[CODE NO.3870]

In the processing of ethanol, alcohol, maltodextrin and other items with broken rice as raw materials, we can use our technology to separate the rice protein first, then use the starch to get ethanol maltodextrin, etc., in this way, you can get High-quality food grade purity more than 80% rice protein, which has no allergens, non-genetically modified, the ability to absorb more than soy protein and other proteins, For example,

Man has been making alcoholic drinks for a very long time. Precisely how and when the pleasing effects of alcohol were first discovery we cannot be sure, but almost certainly the discovery came about by happy accident; honey, fruit juice the sap in the hollow of a tree would all if left for long enough at the right temperature forment spontaneously and cause a feeling of well being in whoever drank them.

The term `alcohol' was first applied to the spirits of wine, ethyl alcohol, and now it refers to a series of substances with similar characteristics. Ethyl alcohol is the active constituent of al introcating liquor obtained by the fermentation of saccharine materials. It is present in the form of esters in several volatile oils, Ethyl alcohol has been described as one of the most enotic synthetic oxygencontaining organic chemicals because of its unique combinations of properties as a solvent, a germicide, a beverage, an antifreeze, a fuel a depressant and especially because of its versatility as chemical intermediate for other organic chemicals.

Ethanol is the IUPAC name for their chemical. The name alcohol is a generic name derived from two Arabic words, al and kohl.

COST ESTIMATION

Plant Capacity 100 KL/Day

Land & Building (15 Acres) Rs. 30.06 Cr

Plant & Machinery Rs. 39.35 Cr

Working Capital for 2 Months Rs. 21.95 Cr

Total Capital Investment Rs. 94.29 Cr

Rate of Return 41%

Break Even Point 54%

INTRODUCTION

PROPERTIES OF ALCOHOL

PHYSICAL PROPERTIES

TABLE: PHYSICAL PROPERTIES OF ETHANOL:

SOURCES OF ALCOHOL

USES AND APPLICATION

NEW POLICY ON BIOFUELS ALLOWS BLENDING OF ETHANOL

BROKEN RICE

OVERVIEW OF BIO ETHANOL IN CHHATTISGARH

CHHATTISGARH’S PADDY PRODUCTION (LAKH TONNE):

BENEFITS OF BIO ETHANOL IN CHHATTISGARH

BOOST TO INDIAN ECONOMY:

BENEFIT TO FARMERS:

ENVIRONMENTAL BENEFITS WITH THE PROJECT:

BOARD

SOCIO ECONOMIC BENEFITS:

INTEREST SUBSIDY

FIXED CAPITAL INVESTMENT SUBSIDY

ELECTRICITY DUTY EXEMPTION

EXEMPTION IN LAND PREMIUM ON ALLOTMENT OF LAND IN

INDUSTRIAL AREAS/INDUSTRIAL PARKS

PROJECT REPORT SUBSIDY

QUALITY CERTIFICATION SUBSIDY

MARKET OVERVIEW OF ETHANOL IN INDIA

SHORTFALL IN ETHANOL SUPPLIES

FLUCTUATIONS IN SUPPLY OF RAW MATERIAL

SECOND GENERATION ETHANOL PRODUCTION

GLOBAL OUTLOOK

CONCLUSION

PETROL CONSUMPTION

SCENARIO OF ETHANOL

INDIA – U.S. GRAINS COUNCIL

ETHANOL MARKET OVERVIEW

KEY FACTS

TARGET:

CONSUMPTION:

POLICY

TRADE

CHALLENGES

MARKET OUTLOOK

OVERVIEW OF DISTILLERY IN INDIA

NEWS BRANDS IN PREMIUM CATEGORY TO DRIVE GROWTH MOMENTUM

WHITE SPIRITS TO GAIN SHARE IN LONGER RUN

INDUSTRY OUTLOOK

LIST OF FEW DISTILLERIES IN INDIA

MANUFACTURERS/SUPPLIERS OF ETHANOL

ETHANOL BLENDING IN INDIA

PROCUREMENT OF ETHANOL

GOVERNMENT INITIATIVES

CCEA RECOMMENDATIONS

NATIONAL POLICY ON BIOFUELS 2018

BENEFITS OF EBP

CHALLENGES OF EBP

PROBLEMS WITH DIVERTING CANE TO PRODUCE ETHANOL

CRITICISM

WHY ETHANOL BLENDING IN PETROL MIGHT NOT WORK FOR INDIA

IMPACT ON NET SOWN AREA

WAY FORWARD

ETHANOL POLICY AND PROGRAMS IN INDIA

INDIA’S BIOFUEL POLICY: SALIENT FEATURES & RECENT DEVELOPMENTS

ADDED FACTS:

IMPEDIMENTS

INSTITUTIONAL MECHANISM

MARKET POSITION OF ETHANOL IN INDIA

ETHANOL

INDIA. ETHANOL PRODUCTION, SUPPLY AND CONSUMPTION

PRODUCTION

INDIA: ETHANOL USED AS FUEL AND OTHER INDUSTRIAL

CHEMICALS (MILLION LITERS)

CONSUMPTION

TRADE

IMPORTS

EXPORTS

INDIA ETHANOL IMPORTS, IN MILLION LITERS

INDIA ETHANOL EXPORTS, IN MILLION LITERS

TRADE AND TECHNICAL NAMES

UNITS OF MEASUREMENT

ORGANISM USED IN THE PRODUCTION OF ALCOHOL

TYPE OF YEAST

SHAPE AND SIZE OF CELLS

CONTENTS OF THE CELL

YEAST SPARES

B.I.S. SPECIFICATION

MANUFACTURING PROCESS OF ETHANOL FROM GRAIN

LIQUEFACTION

FERMENTATION

DISTILLATION

DISTILLERS DRY GRAIN & SOLUBLES (DDGS)

PROCESS FLOW DIAGRAM

SEQUENCES IN ETHANOL PRODUCTION

PROCESS IN DETAILS FOR ALCOHOL PRODUCTION

(A) ALCOHOL PRODUCTION FROM BROKEN RICE AND OTHER GRAIN

1) GRAIN HANDLING AND MILLING

FERMENTATION:

DISTILLAITON -

TECHNOLOGY FOR ETHANOL FROM BROKEN RICE OR OTHER GRAIN

ACID HYDROLYSIS OF DAMAGED RICE

INCUBATION AT VARYING CONDITIONS

ACID HYDROLYSIS AT VARYING TEMPERATURES

ACID HYDROLYSIS AT VARYING PHYSICAL TREATMENT

THERMO CHEMICAL PROCESS IN HYDROLYSIS

POLLUTION CONTROL

WASTE WATER TREATMENT

SOLD / HAZARDOUS WASTE MANAGEMENT AND DISPOSAL

PLANT LAYOUT

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF BROKEN RICE

SUPPLIERS OF PLANT AND MACHINERY

SUPPLIERS OF SILO

SUPPLIERS OF HAMMER MILLS

SUPPLIERS OF COOLING TOWER

SUPPLIERS OF REACTORS

SUPPLIERS OF D.G. SETS

SUPPLIERS OF BOILERS

SUPPLIERS OF CONDENSER

SUPPLIERS OF DISTILLATION COLUMN

SUPPLIERS OF SCRUBBER

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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