Detailed Project Report on grain and biomass based ethanol plant
Detailed Project Report on grain and biomass based ethanol plant
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GRAIN AND BIOMASS BASED ETHANOL PLANT
[CODE NO.4060]
In the processing of ethanol, alcohol, maltodextrin and other items with broken rice as raw materials, we can use our technology to separate the rice protein first, then use the starch to get ethanol maltodextrin, etc., in this way, you can get High-quality food grade purity more than 80% rice protein, which has no allergens, non-genetically modified, the ability to absorb more than soy protein and other proteins, For example,
Man has been making alcoholic drinks for a very long time. Precisely how and when the pleasing effects of alcohol were first discovery we cannot be sure, but almost certainly the discovery came about by happy accident; honey, fruit juice the sap in the hollow of a tree would all if left for long enough at the right temperature forment spontaneously and cause a feeling of well being in whoever drank them.
The term `alcohol' was first applied to the spirits of wine, ethyl alcohol, and now it refers to a series of substances with similar characteristics. Ethyl alcohol is the active constituent of al introcating liquor obtained by the fermentation of saccharine materials. It is present in the form of esters in several volatile oils, Ethyl alcohol has been described as one of the most enotic synthetic oxygencontaining organic chemicals because of its unique combinations of properties as a solvent, a germicide, a beverage, an antifreeze, a fuel a depressant and especially because of its versatility as chemical intermediate for other organic chemicals.
Ethanol is the IUPAC name for their chemical. The name alcohol is a generic name derived from two Arabic words, al and kohl.
PROPERTIES OF ALCOHOL
Physical Properties:-
Ethyl alcohol under ordinary conditions is a volatile, flammable, clear, colorless liquid. Its odor is pleasant, familiar and characteristic, as is tase when it is suitably diluted with water.
The physical and chemical properties of ethyl alcohol are primarily dependent upon the hydroxyl group. This group imparts polarity to the molecule and also gives rise to inter molecular hydrogen bonding. These two properties account for the differences between the physical behaviors of lower molecular weight. Alcohols and that of hydrocarbons of equivalent weight. Indared spectrographic studies have shown that, in the liquid state, hydrogen bonds are formed by the attraction of the hydroxyl hydrogen of one molecule and the hydroxyl oxygen of a second molecule. The effects of this bonding is to make liquid alcohol behaves as though it were largely dimerized. This behavior is analogues to that of water, which however, is more strongly bonded and appears to exist in liquid clusters of more than two molecules. The association of ethyl alcohol, it should be noted, is confined to the liquid state; in the vapor state it is monomeric. A summary of physical properties of ethyl alcohol is present in Table:
SOURCES OF ALCOHOL
1. Saccharine materials.
2. Starchy materials
3. Cellulosic materials
4. Hydrocarbon gases.
With the first three classes of raw materials alcohol is produced by the fermentation of l% sugars with yeasts. Raw materials of the first class are directly fermentable e.g. molasses, sugar beets, sugar cane etc.
The second class consists of the more complex carbohydrate such as starch which must be first converted to fermentable. Sugar by enzymatic action using malt, or by this case of mold or of mineral acids e.g. potatoes, cereal, grains etc.
The cellulosic materials of the third class are converted to fermented, sugars by the hydrolyses with memorial acids e. g. wood, agricultural residues and waste sulfite liquor from paper pulp mill, which contains sugars from hydrolysis of cellulose and hemicelluloses.
COST ESTIMATION
Plant Capacity 150 KL./MT./Day
Land & Building (80,000 sq.mt.) Rs. 46.74 Cr
Plant & Machinery Rs. 60 Cr
Working Capital for 2 Months Rs. 30.44 Cr
Total Capital Investment Rs. 141.63 Cr
Rate of Return 37%
Break Even Point 54%
INTRODUCTION
PROPERTIES OF ALCOHOL
PHYSICAL PROPERTIES:-
TABLE: PHYSICAL PROPERTIES OF ETHANOL:
SOURCES OF ALCOHOL
USES AND APPLICATION
BROKEN RICE
INDIAN SCENARIO OF ETHANOL
TOTAL ETHANOL PRODUCTION CAPACITY IN INDIA
IS 223.87 CR LT PER ANNUM
ETHANOL CAPACITY BREAKUP BASED ON PRIVATE
AND COOPERATIVE COMPANIES IS AS FOLLOWING:
ETHANOL GENERATION FROM DIFFERENT SOURCES
B HEAVY MOLASSES
NATIONAL POLICY ON BIOFUELS
GOING FORWARD
ETHANOL PRODUCTION CAPACITY MAY INCREASE
TO 375-400 CR LITRES: ISMA
PRODUCTION VOLUME OF ETHANOL IN INDIA
PRODUCTION VOLUME OF ETHANOL IN INDIA
FROM 2011 TO 2020 (IN MILLION LITERS)
MARKET OVERVIEW OF ETHANOL
PETROL CONSUMPTION
CONSUMPTION, PRODUCTION, IMPORT AND EXPORT
OF ETHANOL
INDIA – U.S. GRAINS COUNCIL
KEY FACTS
POLICY
TRADE
CHALLENGES
MARKET OUTLOOK
OVERVIEW OF DISTILLERY IN INDIA
MANUFACTURERS/SUPPLIERS OF ETHANOL
ETHANOL BLENDING IN INDIA
PROCUREMENT OF ETHANOL
GOVERNMENT INITIATIVES
CCEA RECOMMENDATIONS
BENEFITS OF EBP
CHALLENGES OF EBP
PROBLEMS WITH DIVERTING CANE TO PRODUCE ETHANOL
CRITICISM
WHY ETHANOL BLENDING IN PETROL MIGHT NOT WORK FOR INDIA
IMPACT ON NET SOWN AREA
WAY FORWARD
ETHANOL POLICY AND PROGRAMS IN INDIA
INDIA’S BIOFUEL POLICY: SALIENT FEATURES & RECENT DEVELOPMENTS
ADDED FACTS:
IMPEDIMENTS
INSTITUTIONAL MECHANISM
MARKET POSITION OF ETHANOL IN INDIA
ETHANOL
INDIAN ETHANOL PRODUCTION, SUPPLY AND CONSUMPTION
PRODUCTION
INDIA: ETHANOL USED AS FUEL AND OTHER INDUSTRIAL
CHEMICALS (MILLION LITERS)
CONSUMPTION
TRADE
IMPORTS
EXPORTS
TRADE AND TECHNICAL NAMES
UNITS OF MEASUREMENT
ORGANISM USED IN THE PRODUCTION OF ALCOHOL
TYPE OF YEAST:-
CONTENTS OF THE CELL:-
YEAST SPARES:-
B.I.S. SPECIFICATION
MANUFACTURING PROCESS OF ETHANOL FROM GRAIN
LIQUEFACTION
FERMENTATION
DISTILLATION
DISTILLERS DRY GRAIN & SOLUBLES (DDGS)
PROCESS FLOW DIAGRAM
SEQUENCES IN ETHANOL PRODUCTION
PROCESS IN DETAILS FOR ALCOHOL PRODUCTION
(A) ALCOHOL PRODUCTION FROM BROKEN RICE AND OTHER GRAIN
1) GRAIN HANDLING AND MILLING:-
FERMENTATION:
DISTILLAITON -
TECHNOLOGY FOR ETHANOL FROM BROKEN RICE OR OTHER GRAIN
ACID HYDROLYSIS OF DAMAGED RICE
INCUBATION AT VARYING CONDITIONS
ACID HYDROLYSIS AT VARYING TEMPERATURES
ACID HYDROLYSIS AT VARYING PHYSICAL TREATMENT
THERMO CHEMICAL PROCESS IN HYDROLYSIS
ETHANOL FROM BIOMASS FEED STOCKS
MANUFACTURE OF ETHANOL FROM BIOMASS
PRETREATMENT OF LIGNOCELLULOSIC BIOMASS
DETOXIFICATION OF BIOMASS HYDROLYZATES
CELLULOSE HYDROLYSIS
FERMENTATION STEP
MOLASSES BASED DISTILLERY
MANUFACTURING PROCESS OF MOLASSES BASED DISTILLERY
THE FERMENTATION CONSISTS OF FOLLOWING STEPS;
DILUTION
YEAST PROPAGATION
AEROBIC FERMENTATION:
ANAEROBIC FERMENTATION
YEAST PROPAGATION
FERMENTATION
DISTILLATION
POLLUTION CONTROL
WASTE WATER TREATMENT
SOLD / HAZARDOUS WASTE MANAGEMENT AND DISPOSAL
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF BROKEN RICE
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF SILO
SUPPLIERS OF HAMMER MILLS
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF REACTORS
SUPPLIERS OF D.G. SETS
SUPPLIERS OF BOILERS
SUPPLIERS OF CONDENSER
SUPPLIERS OF DISTILLATION COLUMN
SUPPLIERS OF SCRUBBER
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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