Detailed Project Report on industrial paint and inks (various types)

INDUSTRIAL PAINT AND INKS (VARIOUS TYPES)
[CODE NO. 766]


     Organic coatings are composed of pigments suspended in a vehicle. The  vehicle or carrier consists primarily of a resinuous of driers, plasticizers and stabilizers as required. As the paint film dries, these vehicles changes from a liquid  to the solid film by one or more of several mechanisms.

     1.   Evaporation of Solvents.

     2.   Oxidation (of a drying oil).

     3.  Polymerization through application of heat, addition of catalyst, or combination of reactive components.

     The pigments contribute such properties as inhibitions of  a metal  surface (red lead & zinc chromate), reinforcement of the film, stabilization against deterioration by sunlight, controlled chalking (titanium oxide) and colour clear coating  (varnishes, lacquers & shellac) are not pigmented.

     Inorganic coatings such as the zinc silicates also may be though of as a pigment suspended in a vehicle.  In this case, the pigment con consists of metallic zinc dust, and the vehicle is  a blend of water soluble silicates.

     Terminology sometimes is confecesing.   "Paint"   usually refers to materials applied primarily for their decorative effect and any protection received is of secondary importance.  The term coating or "protective coating" on the other hand  generally  is received for use when protecting is the primary consideration.

     The alkyd resins form the largest groups of synthetic resins available to the paint industry.  Alkyd finish in general shows good gloss and gloss retention.  These resins are employed in stroving enamels quick drying paints, stoving  coatings   in conjunction with amino resins, marine paints etc.


COST ESTIMATION

lant Capacity                                          3.00 MT/day        
Land & Building (1 Acre)                         Rs. 2.93 Cr  
Plant & Machinery                                 Rs 1.21 Cr       
W.C. for 3 Months                                  Rs.2.83 Cr
Total Capital Investment                          Rs 7.14Cr           
Rate of Return                                       29%  
Break Even Point                                   48%

INTRODUCTION                                            
PROPERTIES OF INK                                        
OFFSET PRINTING INKS                                    
PROPERTIES OF PAINTS                                    
FLOW REQUIREMENT OF OFFSET INK                            
USE & APPLICATION OF PRINTING INK                            
B I S SPECIFICATION                                        
COMPOSITION OF INKS                                        
WATER BASED INK                                        
MARKET SURVEY                                            
OVERVIEW OF PRINTING AND PRINTING INK                        
STRUCTURE AND STATUS OF PRINTING INK IN INDIA                    
MANUFACTURERS/EXPORTERS/SUPPLIERS OF PAINTS                
PRINCIPLES OF PAINT FORMULATIONS                            
FORMULATION OF AUTOMOTIVE PAINT                            
FORMULATION OF PROTECTIVE PAINT                            
LIME COLOURS & DRY DISTEMPER                            
MANUFACTURING PROCESS                                    
ENAMEL PAINTS                                            
RED OXIDE PRIMER                                        
TYPES & USES OF VARIOUS MICA PAINTS                        
PROCESS OF MANUFACTURERS & FORMULATIONS OF THINNER            
PROCESS FLOW SHEET FOR MANUFACTURE OF THINNERS            
BASIS STEPS FOR PAINT MANUFACTURING                        
PROCESS DESCRIPTION OF PAINT                                
BLOCK FLOW DIAGRAM FOR PAINT MANUFACTURE                    
FORMULATION OF INK                                        
MANUFACTURING PROCESS OF FLEXOGRAPHIC INK                    
MANUFACTURING PROCESS OF PRINTING INK                        
PROCESS FLOW SHEET                                    
PRINCIPLES OF INK FORMULATION                                
DRYING OF SYNTHETIC INKS BY AIR CURING                        
MANUFACTURE OF OFFSET PRINTING INKS                                               
SCREEN PRINTING INKS                                          
MANUFACTURING PROCESS AND FORMULATION OF WATER
BASED INK                                            
FORMULATION OF WATER BASED INK                          
WHITE DISPOSAL IN PAINT INDUSTRY                              
WASTE MINIMIZATION METHOD FOR PAINT INDUSTRY            
SUPPLIERS OF RAW MATERIALS                            
SUPPLIERS OF PLANT AND MACHINERY                             
ADDRESS FOR GOVT. CLEARANCE DEPARTMENT                  
 
APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT