Detailed Project Report on Lemon Grass Oil Production (Cap: 1000 Kg/Day)

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LEMON GRASS OIL PRODUCTION (CAP: 1000 KG/DAY)

[EIRI/EDPR/3296] J.C.: 1370

INTRODUCTION

Oil of lemongrass is one of the most important essential oils. Large quantities are used for the extraction of citral the chief constitument of the oil. Citral is the starting material for the preparation of the important ionone’s (a series of armatics with a powerful violet odor).

Natural essential oils are volatile, fragrant and pleasant tasting oils obtained from leaves, roots, flowers and fruits. They have wide applications in pharmaceutical, foods, perfumery and cosmetics.

A variety of Philippine plants have a high content of essential oils that are feasible for commercial production. These plants mature fast, requiring little maintenance and grow in almost all parts of the archipelago. The extraction of oil from these varieties poses no special problems and the end product is marketable both locally and abroad. Lemongrass, commonly referred to as "tanglad", is an excellent source of essential oil. It grows abundantly in the Philippines and can be cultivated commercially. The characteristic aroma of lemongrass is ascribed to citral, which is the chief constituent of lemongrass oil. Citral is the starting material for the manufacture of ionones and is also used in the preparation of food flavors, cosmetics and perfumes. The fresh lemon-like odor of citronella oil is rich in alcohols and aldehydes (predominantly geranoil, citronellal and hydroxycitronellal).

COST ESTIMATION

Plant Capacity : 1000.00 Kgs./day

land & Building (3000 Sq.mt) : Rs. 1.09 Cr

Plant & Machinery : Rs. 2.58 Cr

Working Capital for 1 Month : Rs. 9.07 Cr

Total Capital Investment : Rs. 12.88 Cr

Rate of Return : 36%

Break Even Point : 42%

CONTENTS

INTRODUCTION

OIL OF LEMON GRASS

PROPERTIES

EAST INDIAN LEMONGRASS OIL

PHYSIOCHEMICAL PROPERTIES

BLENDS WELL WITH:

INGREDIENT:

INDICATIONS:

LEMON GRASS OIL IS OBTAINED FROM THE SPECIFIC SPECIES

FROM C.CITRATUS

FROM C.FLEXUOSUS

FROM C.FLEXUOSUS FORMS ALBESCENE

AROMATIC BENEFITS OF LEMONGRASS OIL

IN AGRICULTURAL SECTOR

DESCRIPTION OF LEMON GRASS OIL

PRODUCTION DESCRIPTION:

EXTRACTION

CHEMICAL COMPOSITION

ESSENTIAL OIL INFORMATION

OIL PROPERTIES

USES

THERAPEUTIC PROPERTIES

BLENDS WELL WITH

SUMMARY

PRECAUTIONS

ADVANTAGES OF WATER AND STEAM

DISTILLATION OVER WATER DISTILLATION

DISADVANTAGES OF WATER AND STEAM DISTILLATION

DIRECT STEAM DISTILLATION

ADVANTAGES OF DIRECT STEAM DISTILLATION

DISADVANTAGE OF DIRECT STEAM DISTILLATION

USES AND APPLICATION

B.I.S. SPECIFICATION

MARKET SURVEY

LEMON GRASS OIL

THE ORGANIC POTENTIAL

IMPORTS OF LEMON GRASS OILS

HIGHLIGHTS INTERNATIONAL MARKET DEMAND:

GLOBAL PROJECTED DEMAND OF LEMON GRASS OIL

EXPORT OF LEMONGRASS OIL

DETAILED EXPORT DATA OF ESSENTIAL

OILS LEMONGRASS OIL

MANUFACTURERS/SUPPLIERS OF LEMON GRASS OIL

MANUFACTURING PROCESS

PROCESS FLOW DIAGRAM FOR THE EXTRACTION

OF LEMONGRASS OIL

HANDLING & MARKETING OF THE OIL

RAW MATERIAL POSITION

PROCESS IN DETAILS

METHODS AND PROCEDURE

PURIFICATION AND STORAGE OF ESSENTIAL OIL (LEMON GRASS OIL)

ANALYSIS OF LEMON GRASS OIL

GAS CHROMATOGRAPHY-MASS SPECTROMETER:

INSTRUMENTATION:

REQUIREMENTS OF LEMON GRASS

FOR OIL EXTRACTION

EXTRACTION OF LEMON GRASS LEAVES

USING SOLVENT EXTRACTION METHOD

MATERIALS AND METHOD

PLANT SAMPLES

REAGENTS

SOLVENT EXTRACTION METHOD

STEAM DISTILLATION METHOD

FORMULATION OF PERFUME

YIELD OF OIL THAT OBTAINED IS CALCULATED BY:

DETAILS OF STEAM DISTILLATION

PILOT PLANT SET UP FOR STEAM

DISTILLATION OF LEMON GRASS

EXPERIMENTAL PROCEDURE

PILOT PLANT SET-UP

METHOD

THEORY

OBSERVATIONS

DESCRIPTION OF EQUIPMENTS

FOR LEMON GRASS OIL EXTRACTION

SUPPLIERS OF RAW MATERIAL

LEMON GRASS SUPPLIERS

SODIUM SULPHATE

SUPPLIERS OF MACHINERY & EQUIPMENTS

ESSENTIAL OIL MACHINERY

CONDENSER

RECEIVERS

FILTER

LABORATORY EQUIPMENTS

BOILERS

STORAGE VESSELS

FILLING & SEALING MACHINE

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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