Detailed Project Report on MANGO, BANANA, HONEY, COCONUT & VEGETABLE PROCESSING PLANT

MANGO, BANANA, HONEY, COCONUT
& VEGETABLE PROCESSING PLANT
[CODE NO 3329]  

India is the second largest producer of vegetables in the world (surpassed only by China), accounting for about 10 per cent of the world's production. In 2002, India produced 78.2 million tons from 5.73 million ha of land. Indian farmers grow an amazing number that is 175 different vegetables but potato, tomato, onion, cabbage and cauliflower account for 60 per cent of total production.

It is projected that the domestic vegetable requirements will rise from current levels of 83-91 million tons to 151-193 million tons by 2030. Indian farmers today cannot meet the high domestic demand for vegetables, as India imports approximately $678 million of vegetables annually.

To increase domestic vegetable production, improvements are first needed in the vegetable seed industry. There are now more than 50 seed companies developing new vegetable varieties, with increased emphasis on high-yielding hybrids. The Indian Council of Agricultural Research has three major institutes for conducting research on vegetables: Indian Institute of Horticultural Research (IIHR) in Bangalore, Indian Institute for Vegetable Research (IIVR) at Varanasi, and Indian Agriculture Research Institute (IARI) in New Delhi. Almost all agricultural universities and the State Department of Agriculture are involved in vegetable research and development. Among the 25,000 plant scientists in India, at least 1,000 are conducting research on vegetables. To increase year-round vegetable consumption, the seasonality of production must be reduced. Processing can make vegetables more accessible year-round, but less than 7 per cent of India's vegetable production is processed. Another factor that limits consumption is post-harvest damage.

Currently 20-25 per cent of vegetables produced are lost due to poor post-harvest handling, and in the case of tomato and cabbage, Post- harvest losses are as high as 60 per cent. To remedy these losses, special cold storage vegetable markets and supermarkets are emerging in metropolitan areas. Specialized vegetable marketing centers are organized in strategic locations and vegetables farmers receive assistance to transport and systematically market their produce.

Banana is a globally important fruit crop with 97.5 million tones of production. In India it supports livelihood of million of people. With total annual production of 16.91 million tones from 490.70 thousand ha., with national average of 33.5 T/ha. Maharashtra ranks first in production with 60 T/ha. Banana contributes 37% to total fruit production in India.

Banana is one of the major and economically important fruit crop of Maharashtra. Bananas occupy 20% area among the total area under crop in India. Maharashtra ranks second in area and first in productivity in India. Jalgaon is a major Banana growing district in Maharashtra which occupy 50,000 hectares area under Banana. But most of Banana is grown by planting suckers. The technology development in agriculture is very fast, it results in developing Tissue Culture Technique.

Banana is highly nutritious and easily digestible than many other fruits. Digestion time of banana fruit is less (105 min) than apple (210 min). Bananas are popular for aroma, texture and easy to peel and eat, besides rich in potassium and calcium and low in sodium content.

COST ESTIMATION

Plant  Capacity                                              :     MANGO BANANA HONEY,COCONUT
land & Building (8 Acres)                            :    Rs.  13.46 Cr
Plant & Machinery                                        :    Rs.  12.80 Cr
Working Capital for 3 Months                    :    Rs.  47.25 Cr
Total Capital Investment                             :    Rs.  74.65 Cr
Rate of Return                                              :    22%
Break Even Point                                          :    52%

INTRODUCTION    
VITAMINS AND MINERALS    
INTRODUCTION OF HONEY    
INTRODUCTION OF BANANA    
MARKET POTENTIAL OF VEGETABLE    
FLOW – CHART SHOWING THE MAJOR ACTIVITIES
OF THE VEGETABLE PARK    
OVERVIEW OF MANGO    
MANGO IN INDIA    
MANGO GROWING STATES IN INDIA    
MANGO IN KERALA & SWOT ANALYSES    
PROBLEMS IN MANGO PRODUCTION    
REGIONAL COLLECTION CENTRES    
ROUND THE YEAR UTILIZATION OF THE FACILITIES    
COMMERCIAL VARIETY OF MANGO    
VALUE ADDITION IN MANGO    
MANUFACTURING PROCESS OF CANNED MANGO PULP    
FLOW SHEET FOR PRODUCTION OF CANNED MANGO PULP    
MANGO PULP MANUFACTURING    
OUTLINE OF THE CANNING PROCESS    
DETAILS OF CANNING    
SPECIFICATIONS OF LACQUERED TIN CANS    
FLOW SHEET OF MANGO PULP    
POLLUTION CONTROL IN FRUITS & VEGETABLE PROCESSING PLANTS    
COMPOSITION AND VARIETY OF ONION    
ONION VARIETIES SUITABLE FOR DEHYDRATION    
MARKET SURVEY OF BANANA AND BANANA PRODUCTS    
EXPORT DATA OF BANANA POWDER    
MARKET POSITION OF BANANA OF INDIA    
TOP 5 COMMERCIALLY GROWN BANANA VARIETIES IN INDIA:    
MARKET POSITION OF BANANA (GLOBAL)    
VALUE ADDITION IN BANANA    
BANANA PRODUCTS    
PROCESSING DETAILS OF BANANA POWDER    
PROPERTIES OF BANANA    
COMPOSITION OF RIPE BANANA PER 100 GMS    
FEATURES AND SPECIFICATIONS OF BANANA PULP    
BANANA PROCESSING AND WASTE UTILIZATION    
USES & APPLICATION OF BANANA PRODUCTS    
METHOD OF HARVESTING AND POST HARVEST TECHNOLOGY
OF BANANA    
POST HARVEST TECHNOLOGY
PRODUCTION TECHNOLOGY OF BANANA    
A FLOW – CHART SHOWING THE MAJOR ACTIVITIES
OF THE BANANA PARK    
UTILIZATION OF DIFFERENT PLANT PARTS OF BANANA    
MANUFACTURING PROCESSES OF BANANA POWDER    
PROCESS FLOW DIAGRAM OF BANANA POWDER    
DETAILS OF BANANA POWDER    
MANUFACTURING OF BANANA POWDER FROM BANANA PULP    
MANUFACTURING PROCESS OF BANANA POWDER/FLOUR    
PROCESS FLOW DIAGRAM OF BANANA FLOUR/POWDER    
MANUFACTURING PROCESS OF BANANA PULP    
PROCESS FLOW SHEET    
MANUFACTURING PROCESS OF BANANA CHIPS    
FLOW SHEET OF THE MANUFACTURING MACHINE    
DETAILS OF BANANA PRODUCTS AND THEIR PROCESSES    
MANUFACTURING PROCESS OF VEGETABLE DEHYDRATION    
PROCESS FLOW DIAGRAM    
MANUFACTURING PROCESS OF POTATO DEHYDRATION    
PROCESS FLOW DIAGRAM    
MANUFACTURING PROCESS OF GARLIC DEHYDRATION    
PROCESS FLOW DIAGRAM    
MANUFACTURING PROCESS OF ONION DEHYDRATION    
PROCESS FLOW DIAGRAM    
PROCESS IN DETAILS OF DEHYDRATION OF VEGETABLES    
PROCESS FLOW DIAGRAM FOR DEHYDRATION OF FRUITS
& VEGETABLES BY VACUUM DRYING METHOD    
FUTURE POTENTIAL OF BEEKEEPING IN INDIA    
TOP GLOBAL PRODUCER OF HONEY    
WORLD SCENARIO OF HONEY    
COMPOSITION OF HONEY    
PROPERTIES OF HONEY    
USES & APPLICATIONS OF HONEY    
HONEY IN BAKING    
HONEY IN CONFECTIONERY    
CLASSIFICATION OF HONEY    
GRADES OF HONEY    
CHARACTERISTICS AND COMPOSITION OF BEESWAX    
BEEKEEPING & HONEY PROCESSING    
HONEY EXTRACTION    
VALUE ADDED PRODUCTS FOR HONEY    
METHOD OF HONEY PRODUCTION & PROCESSING    
INTERNATION SCENARIO OR COCONUT    
SCENARIO OF COCONUT IN INDIA    
MANUFACTURING PROCESSES OF COCONUT PRODUCTS    
MANUFACTURING PROCESS OF MANGO JAM    
MANUFACTURING PROCESS OF DRIED MANGO POWDER (AMCHUR)    
PLANT LAYOUT    
SUPPLIERS OF PLANT AND MACHINERY FOR HONEY PROCESSING    
LIST AND COST OF PLANT AND EQUIPMENTS  
                                   

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET