Detailed Project Report on meta uriedo aniline

META URIEDO ANILINE [CODE NO.3780]  


Dyestuff is a general industry term covering both dyes and pigments in terms of chemistry, reactions and properties. Dyes are intensely coloured organic compounds or mixtures used for imparting colour to the substrates ranging from cloth, paper, and leather to plastics in a permanent fashion. There are about 600 types of dyestuffs produced in the country. A dye is generally applied in an aqueous solution, and may require a mordant to improve the fastness of the dye on the fibre. The basic importance of dye lies in its product and resistant to washing. Pigments, on the other hand, are insoluble and are important inputs to products such as paints.

A dye intermediate is the main raw material used for the manufacturing dyestuff. The manufacturing chain of dyes can be traced back to petroleum based products. Naphtha and natural gas are used for the production of benzene and toluene, which are subsequently used for manufacturing nitro-aromatics. The nitro-aromatics are then used for manufacturing the compounds called dye intermediates. Hence, the third stage of production i.e., from nitro aromatics to a dye intermediate is a part of the dyes and dye intermediate sector. Examples of major dye intermediates are Vinyl Sulfone, Gamma Acid, H Acid, CPC Blue, J Acid, α-Naphthyl Amine, etc.

COST ESTIMATION

Plant Capacity        200 MT/Day  
Land & Building (3000 sq.mt.)  Rs. 2.42 Cr    
Plant & Machinery                    Rs. 90.00 Lacs
Working Capital for 1 Month   Rs. 4.11 Cr
Total Capital Investment          Rs.7.55 Cr
Rate of Return                        27%
Break Even Point                     50%



INTRODUCTION    
TYPES OF DYES BASED ON CLASSIFICATION    
META UREIDO ANILINE (HYDROCHLORIDE)    
PROPERTIES AND CHARACTERISTICS    
MARKET OVERVIEW OF DYES AND DYES INTERMEDIATE    
DOMESTIC DYES INTERMEDIATES INDUSTRY:    
KEY RAW MATERIALS FOR DYE INTERMEDIATES    
DOMESTIC DYES INDUSTRY:    
STRUCTURAL CHANGES IN CHINA, AIDING INDIA    
IMPACT ANALYSIS:    
REGULATORY ENVIRONMENTAL NORMS IN INDIA    
MAJOR INDUSTRY PLAYERS    
COMBINED INDUSTRY FINANCIALS OF MAJOR PLAYERS:    
OUTLOOK    
EXPORT DATA OF META UREIDO ANILINE    
IMPORT DATA OF META UREIDO ANILINE    
GLOBAL AND INDIAN DYES & DYE INTERMEDIATE INDUSTRY    
TABLE: AREAS OF APPLICATION OF DYES IN THE TEXTILES INDUSTRY    
FIGURE: GLOBAL MARKET SHARE OF THE DYESTUFF INDUSTRY    
PRODUCT-WISE CLASSIFICATION OF THE INDIAN DYE
   & DYESTUFF INDUSTRY IS GIVEN BELOW:    
THE TOP DYE & DYESTUFF PRODUCTS EXPORTED
    BY INDIA IN 2017 INCLUDED:    
MANUFACTURING PROCESS OF META URIEDO ANILINE    
CHEMICAL REACTION    
MASS BALANCE    
PROCESS FLOW DIAGRAM    
PRINCIPLES OF PLANT LAYOUT    
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:    
PLANT LOCATION FACTORS    
PRIMARY FACTORS    
SPECIFIC FACTORS    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
1. DEPRECIATION:    
2. FIXED ASSETS:    
3. WORKING CAPITAL:    
4. BREAK-EVEN POINT:    
5. OTHER FIXED EXPENSES:    
6. MARGIN MONEY:    
7. TERM LOANS:    
8. TOTAL LOAD:    
9. LAND AREA/MAN POWER RATIO:    
PROJECT IMPLEMENTATION SCHEDULES    
INTRODUCTION    
PROJECT HANDLING    
PROJECT SCHEDULING    
PROJECT CONSTRUCTION SCHEDULE    
TIME SCHEDULE    
SUPPLIER OF RAW MATERIALS    
SUPPLIERS OF HYDROCHLORIC ACID    
SUPPLIERS OF LABORATORY CHEMICALS    
SUPPLIERS OF PACKAGING MATERIALS    
SUPPLIER OF PLANT AND MACHINERY    
SUPPLIERS OF FILTER PRESS    
SUPPLIERS OF FLUDIZED BED DRYER    
SUPPLIERS OF STORAGE VESSELS    
SUPPLIERS OF PACKAGING MACHINE    
SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)    
SUPPLIERS OF LABORATORY EQUIPMENTS    
SUPPLIERS OF INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS    
SUPPLIERS OF BOILERS    
PLANT LAYOUT    


APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)