Detailed Project Report on mineral water manufacturing integrated unit (processing mineral water and its container manufacturing)
Detailed Project Report on mineral water manufacturing integrated unit (processing mineral water and its container manufacturing)
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MINERAL WATER MANUFACTURING INTEGRATED UNIT (PROCESSING MINERAL WATER AND ITS CONTAINER MANUFACTURING)
[CODE NO.3843]
All living things need water. The Earth is full of water. Water is the most essential element, next to air, to our survival. Water makes up more than two thirds of the weight of the human body, and without it, we would die in a few days. Water is important to complete daily life and to maintain our body health. Thirty years ago „packaged drinking water‟ barely existed. Nowadays the product forms an essential business by its stable and still growing market – locally and globally. Packaged drinking water can be described as any product, including natural spring or well water, taken from municipal or private utility systems or other water, distilled water or any of the foregoing to which chemicals may be added and which are put into sealed bottles, packages or other containers, to be sold for domestic consumption or culinary use. In 2013 the global packaged drinking water market is forecast to have a value of $94.2 billion, an increase of 41% since 2007. This increasing trend reveals that the product meets the demand of countless consumers.
Water is our lifeline that cleans and feeds us. In ancient cultures, water represented the very essence of life. The Romans were the first to pipe water into their growing cities, especially with their aqueducts. They also realized that sewage water could cause damage to people and needed to be removed from the living environment. Water has played a role not only in the history of countries, but also in religion, mythology, and art. Water in many religions is symbolised as a soul cleanser and known as holy water. For example, water at St.Lourdes, France is thought by many religions to be sacred with healing powers. It brought life to their people, but in drought, produced chaos. Water has always been perceived as a gift from the gods, as it rained from the heavens.
COST ESTIMATION
Plant Capacity 1,00,000 Ltr/Day
Land & Building (1.25 Acre) Rs. 2.80 Cr
Plant & Machinery Rs. 3.50 Cr
Working Capital for 2 Months Rs. 3 Cr
Total Capital Investment Rs. 9.52 Cr
Rate of Return 40%
Break Even Point 46%
INTRODUCTION
ACCORDING TO THE U.S. FOOD AND DRUG ADMINISTRATION:
PRODUCT
IMPORTANCE OF WATER
WATER SUPPLIES AND OTHER IMPURITIES
MAJOR IMPURITIES IN WATER
TOP MINERAL WATER BRANDS IN INDIA
MINERAL WATER
TOP BRANDS OF MINERAL WATER IN INDIA:
B.I.S. SPECIFICATION
FORMULATION OF MINERAL WATER
PROPERTIES OF WATER
PHYSICAL PROPERTIES
COLOR
TASTE AND ODOR:
DISSOLVED SOLIDS
SUSPENDED SOLIDS
GENERAL PROPERTIES OF NATURAL WATER SUPPLIES
NATIONAL INTERIUM PRIMARY DRINKING - WATER REGULATIONS
AMONG THESE WERE.
SECONDARY REGULATIONS PROMULATED IN 1979 BY THE EPAA
PROPERTIES OF PET BOTTLES
USES & APPLICATIONS
PROPERTIES OF BOTTLE GRADE PET
COMPARISON OF MINERAL WATER WITH PACKAGED DRINKING WATER
ADVANTAGES & BENEFITS OF MINERAL WATER
LOSS OF WEIGH AND CHOLESTEROL
MAINTENANCE OF BLOOD PRESSURE
CALCIUM FOR BODY
REPLACING ELECTROLYTES
FACILITATION IN REGENERATION OF BLOOD IN BETTER WAYS
REDUCTION IN THE RISK OF KIDNEY STONE:
BETTER OFF SKIN
DETOXIFY THE BODY
OVERVIEW OF MINERAL WATER
MARKET SCENARIO OF MINERAL WATER IN INDIA
1. PRICE BASED
2. DIFFERENTIATION BASED
PRICE BASED MARKETING STRATEGY
THE DIFFERENTIATION BASED STRATEGY
1-OFFENSIVE STRATEGY
2-DEFENSIVE STRATEGY
3-NICHE STRATEGY-
FORMULATING THE MARKETING STRATEGY
FORMULATING THE MARKETING STRATEGY CONSISTS OF TWO
MAIN STEPS-
1-SELECTING THE TARGET MARKET
2-ASSEMBLING THE MARKETING MIX-
MINERAL WATER BUSINESS IN INDIA
PRICE BASED
TASTE BASED
LOGISTIC BASED
PACKAGE BASED
BRAND BASED
QUALITY BASED
DURABILITY BASED
STYLE & SIZE BASED
COMPETITIVE BASED
COST LEADERSHIP
DIFFERENTIATION
FOCUS STRATEGY
LOYALTY BASED
PRIZE BASED
DIFFERENCE BETWEEN BRANDS OF MINERAL WATER
MINERAL CONTENT OF COMMON BRANDS OF MINERAL WATER
OPPORTUNITIES OF BOTTLED WATER IN INDIA
BOTTLED WATER BLOOMS IN INDIA
MARKET POSITION
THE PACKAGED BOTTLED WATER INDUSTRY IS SEGMENTED INTO:
CURRENT SCENARIO FOR THE PREMIUM NATURAL MINERAL
WATER SEGMENT IN INDIA
BOTTLED WATER INDUSTRY IN INDIA
BOTTLED WATER TOP PLAYERS IN INDIA
BISLERI BOTTLED WATER
HISTORY OF BOTTLED WATER IN INDIA
BISLERI TO VENTURE INTO FLAVORED WATER CATEGORY
RAMESH CHAUHAN
AMMA MINERAL WATER IN TAMIL NADU BUSES
JAYLALITHA
TATA GLOBAL BEVERAGE
VARIETY OF PACKAGES
BOTTLED WATER: HOW SAFE?
NOT SAFE BOTTLED WATER
DANONE MOVING BLUE IN INDIA
B'LUE WATER BOTTLE
WATER RESOURCES OVER-EXPLOITED
INVENTION OF THE WATER ATM
WATER ATM
BOTTLED WATER COMPANIES EARN HIGH PROFITS
PLASTIC BOTTLES POLLUTION
WATER BOTTLE
BISLERI LAUNCHES DIGITAL CAMPAIGN FOR 500 ML BOTTLE
BISLERI
PLASTIC BOTTLES REQUIRES COSTLY OIL
THE ANTI-BOTTLING PROTESTS
PRO-TAP WATER CONSCIOUSNESS
CONTAMINATED WATER SUPPLY BOOSTS MARKET OF BOTTLED
AND SEALED WATER
AQUA EXPRESS 25 5-GALLON BOTTLED WATER VENDING MACHINE
BOTTLED WATER LAW IN INDIA
HEALTH ISSUE-PURITY OF BOTTLED WATER
TRADITIONAL INDIAN METHODS OF COOLING AND PURIFYING WATER
RAINWATER IS SAFE DOESN’T BRING ABOUT ADVERSE EFFECTS.
BOTTLED WATER MANUFACTURING PLANT
NEW DEVELOPMENT IN BOTTLED WATER INDUSTRY
INDIA TO SERVE AS HUB FOR IMPORTED ALASKAN WATER
INSTALLED CAPACITY, PRODUCTION AND CAPACITY UTILIZATION
OF MINERAL WATER
APPARENT CONSUMPTION OF MINERAL WATER
ESTIMATED DEMAND
DEMAND SUPPLY GAP
DIFFERENCE BETWEEN PACKAGED WATER AND MINERAL WATER
PACKAGED DRINKING WATER OR BOTTLED WATER PLANT
MINERAL WATER PLANT
PROCESSING DETAILS OF MINERAL WATER
TREATMENT SCHEME
CHLORINE DOSING SYSTEM:
RAW WATER STORAGE TANK:
RAW WATER SUPPLY PUMP:
PRESSURE SAND FILTER:
ACTIVATED CARBON FILTER:
SMBS DOSING SYSTEM:
ANTI SCALANT DOSING:
MICRON CARTRIDGE FILTER:
HIGH PRESSURE PUMP:
REVERSE OSMOSIS SYSTEM:
FOR SAFE OPERATION OF SYSTEM FOLLOWING INSTRUMENTS
ARE PROVIDE ON PANEL
PRODUCT WATER STORAGE TANK:
MICRON CARTRIDGE FILTER – II &III:
ULTRA VIOLET STERILIZER:
OZONE GENERATOR:
OZONE RE-CIRCULATING TANK:
NATURAL MINERAL WATER MANUFACTURING
NATURAL MINERAL WATER MANUFACTURING PROCESS
1. UNDERGROUND WATER
2. AERATION
3. PRE-OZONATION
4. PRELIMINARY, INTERMEDIATE AND MEMBRANE FILTRATION
5. UV STERLIZATION
6. FILLING
7. CAPPING
8. PRODUCT CODING
9. LABELING
10. PACKING
PROCESS FLOW DIAGRAM FOR MINERAL WATER
PURIFYING AND TREATING WATER
SEQUENCES IN WATER TREATMENT
PRE TREATMENT
COMMON PRETREATMENT FOR R.O.
ACTIVATED CARBON FILTER
PRETREATMENT FOR REVERSE OSMOSIS STREAM:
FINE FILTRATION BY MULTI MICRON CARTRIDGES FILTER.
DESALINATION BY REVERSE OSMOSIS UNIT
MULTISTAGE STERILIZATION
WATER PURIFICATION PROCESS
WATER PURIFICATION PROCESS AND DISTRIBUTION CHANNEL
DISTRIBUTION CHANNELS
PROPOSAL AND SCHEME OF TREATMENT
REMOVAL OF BOD/COD:
COARSE FILTRATION:
SOFTENING:
FINE FILTRATION:
DESALINATION BY REVERSE OSMOSIS:
BLENDING & BALANCING OF MINERALS:
FINAL STERILIZATION:
FINAL STERILIZATION AT FILLING POINT:
PRE-TREATMENT PROCESS
(COAGULATION OF SUSPENDED IMPURITIES AND STERLISATION
[STAGE-I] BY OXIDATION)
ON-LINE OXIDATION OF RAW WATER:
BOTTLE FILLING & SEALING UNIT
BOTTLE FILLING AND PACKING
MANUFACTURING PROCESS OF PET BOTTLES
PRODUCTION DETAILS OF PET BOTTLE
THESE ARE:-
STEP-ONE "HOT PERFORM" METHOD
ONE-STEP “HOT PERFORM” METHOD INTEGRATED MACHINE.
STEP-TWO "COLD PERFORM" METHOD
TWO-STEP “COLD PERFORM” METHOD, FULLY AUTOMATED MACHINE.
DRIYING AND DEHUMIDIFYING OF PET
A HOPPER DRYER USED TO DRY PET GRANULES.
A DEHUMIDFIER USED TO DRY PET GRANULES.
INJECTION MOLDING OF THE PET PREFORM
AN INJECTION MOLDING MACHINE WITH ESSENTIAL EQUIPMENT
ATTACHED
SCHEMATIC ILLUSTRATION OF THE INJECTION MOLDING PROCESS
PET PREFORM MOLD
PREFORM BEING HEATED
TYPICAL WATER CHILLER.PET PREFORMS
PET PREFORMS
STRETCH BLOW MOLDING OF THE PET PREFORM TO CONTAINER
THE OTHER TYPES OF BLOW MOLDING ARE:-
1. EXTRUSION BLOW MOLDING
2. INJECTION BLOW MOLDING
POSSIBLE DEFECTS WHILE PRODUCTION OF PET BOTTLES
COMPARISON BETWEEN SINGLE STAGE AND TWO STAGE PROCESS
POLLUTION
PROCESS FLOW DIAGRAM FOR MANUFACTURE OF PET BOTTLES
VARIETY OF PACKAGES
MARKET ANALYSIS OF PACKAGED DRINKING WATER ON ENVIRONMENT
DETAILS OF LABORATORY EQUIPMENTS
SUPPLIERS OF PET BOTTLES MAKING MACHINES
SUPPLIERS OF RAW MATERIALS FOR PET BOTTLE
PET PREFORM
SUPPLIERS OF PLANT AND MACHINERY
CONSULTANT FOR ISI CONSULTANCY, LABORATORY SETUP SERVICES
WITH WATER TESTING LABS
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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