Detailed Project Report on Nylon 66 Curing Tape used in Rubber Hose Pipe Wrapping

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NYLON 66 CURING TAPE USED IN RUBBER HOSE PIPE WRAPPING

[EIRI/EDPR/1535] J.C. 329

INTRODUCTION

Nylon is a generic term for the long chain synthetic polyamides. Nylon 6 and Nylon 6,6 are two most important polyamides. Nylon 6 is manufactured by self-condensation of 6-amino caproic acid obtained from caprolactam. Like all other polyamides Nylon 6 is capable of being formed into a filament in which the polymer molecules are oriented, at large, in the direction of the axis. It can also be cut to small lengths to get staple fibres. NFY can be manufactured with varied degree of orientation such as low oriented yarn (conventional), partially oriented yarn (POY) and full oriented yarn (FOY). NFY is produced as multi-filament yarn or mono filaments in a wide range of deniers. It is also available in bright, semi-dull and dull lusters. The filament yarn is generally specified by denier/no, of filaments/ twist e.g. 76/36/2500 means that the yarn is of 76 denier having 36 number of filament and has been given 2500 twists per metre length. NFY is commonly manufactured in round cross sections but special cross sections such as triangular or multi-lobal are now being produced.

There are certain narrow fabric that are exclusively used for Industrial applications. Curing wrapping tape is one such narrow fabric which is widely used for vulcanization and for making rubber products like hose pipe etc.

Cost Estimation

Plant Capacity                                            10000 Mtr/Day
Land & Building (1000 Sq.Mtr)                 Rs. 1.44 Cr
Plant & Machinery                                        Rs. 1.05 Cr
W.C. for 3 Months                                         Rs. 1.09 Cr
Total Capital Investment                              Rs. 3.71 Cr
Rate of Return                                              23%
Break Even Point                                         56%

CONTENTS

INTRODUCTION

USES AND APPLICATION

PROPERTIES OF NYLON CURING WRAPPING TAPES

SPECIFICATION OF NYLON CURING TAPE

PROPERTIES OF NYLON FILAMENT YARN

END USES OF NYLON FILAMENT YARN

B I S SPECIFICATION

SPECIFICATION OF NYLON TAPE

MIL-DTL-81736B (AS)

QUALITY ASSURANCE OF CURING, WRAPPING TAPES

TYPES OF FABRIC & PHYSICAL QUALITY

OF NYLON TAPE

OVERVIEW OF RUBBER HOSES

MARKET SURVEY

ESTIMATED DEMAND

IMPORT OF NYLON CURING TAPE

DETAILED IMPORT DATA OF CURING TAPE UNDER HS CODE 5909

GLOBAL MARKET REPORT ON NYLON 66

PRESENT MANUFACTURES OF NYLON 66 CURING TAPE

OVERSEAS MANUFACTURES OF NYLON 66 CURING TAPE

MANUFACTURING PROCESS OF NYLON 66 CURING TAPE

DETAILS OF WEAVING PROCESS

PROCESS FLOW DIAGRAM

SPECIFICATION OF WEAVING MACHINE

PLANT LAYOUT

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

SUPPLIERS OF PLANT AND MACHINERIES

OVERSEAS PLANT AND MACHINERIES SUPPLIERS

SUPPLIERS OF RAW MATERIALS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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