Detailed Project Report on PET Bottles
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PET BOTTLES
[EDPR/1335] J.C.: 9998(INR), 257(US$)
INTRODUCTION
While PET bottle development was proceeding in the US, a large manufacturer of injection moulding machines in Japan was leading a project to develop a machine to make biaxially oriented PP (polypropylene) containers. They recognized that the prototype machine could be used to produce the new PET bottles and in December 1975 the One-stage ASB-150 injection stretch blow moulding machine for making the new biaxial oriented PET bottles was unveiled. All one-stage injection stretch blow moulding machines derived from this original Stretch Blow design are referred to as classic one-stage machines, as the concept has long since been extended into other PET developments. The classic one-stage machines design is extremely versatile in that the same basic machine design can be used to make a wide variety of bottles and jars in all shapes and sizes, which was the standard single-stage machine in the early years, had eight cavities for 1.5 litre bottles.
COST ESTIMATION
Plant Capacity 30,000 Nos./Day
Land & Building (4000 sq.mt.) Rs. 5.35 Cr
Plant & Machinery Rs. 1.80 Cr
Working Capital for 3 Months Rs. 3.80 Cr
Total Capital Investment Rs. 11.21 Cr
Rate of Return 22%
Break Even Point 54%
CONTENTS
INTRODUCTION
USES AND APPLICATIONS
PROPERTIES
CHARACTERISTIC PROPERTIES OF PETP AND PBTP
I.S.O. CERTIFICATION
MARKET SURVEY OF PET BOTTLES
STRETCH BLOW MOLDING
STRETCH BLOW MOULDING MACHINES
SIDEL SBO6 SERIES2 REHEAT STRETCH
MANUFACTURING PROCESS OF PET BOTTLES
TWO STAGE STRETCH BLOW MOULDING PROCESS
COMPARISON BETWEEN SINGLE STAGE AND TWO STAGE PROCESS
ADDRESS OF PET BOTTLE MANUFACTURERS
PROCESS FLOW DIAGRAM FOR MANUFACTURE OF PET BOTTLES (CAP: 500ML, 1 LTR, 2 LTR & 5 LTRS)
ADDRESSES OF PLANT & MACHINERY SUPPLIERS
ADDRESSES OF RAW MATERIAL SUPPLIERS
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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