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    Detailed Project Report on PET Bottles

    Detailed Project Report on PET Bottles
    Detailed Project Report on PET Bottles
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      PET BOTTLES

      [EDPR/1335] J.C.: 9998(INR), 257(US$)


      INTRODUCTION

      While PET bottle development was proceeding in the US, a large manufacturer of injection moulding machines in Japan was leading a project to develop a machine to make biaxially oriented PP (polypropylene) containers. They recognized that the prototype machine could be used to produce the new PET bottles and in December 1975 the One-stage ASB-150 injection stretch blow moulding machine for making the new biaxial oriented PET bottles was unveiled. All one-stage injection stretch blow moulding machines derived from this original Stretch Blow design are referred to as classic one-stage machines, as the concept has long since been extended into other PET developments. The classic one-stage machines design is extremely versatile in that the same basic machine design can be used to make a wide variety of bottles and jars in all shapes and sizes, which was the standard single-stage machine in the early years, had eight cavities for 1.5 litre bottles.


      COST ESTIMATION

      Plant Capacity            30,000 Nos./Day  

      Land & Building (4000 sq.mt.)    Rs. 5.35 Cr    

      Plant & Machinery                    Rs. 1.80 Cr 

      Working Capital for 3 Months    Rs. 3.80 Cr 

      Total Capital Investment          Rs. 11.21 Cr 

      Rate of Return                          22%

      Break Even Point                      54%


      CONTENTS

      INTRODUCTION

      USES AND APPLICATIONS

      PROPERTIES

      CHARACTERISTIC PROPERTIES OF PETP AND PBTP

      I.S.O. CERTIFICATION

      MARKET SURVEY OF PET BOTTLES

      STRETCH BLOW MOLDING

      STRETCH BLOW MOULDING MACHINES

      SIDEL SBO6 SERIES2 REHEAT STRETCH

      MANUFACTURING PROCESS OF PET BOTTLES

      TWO STAGE STRETCH BLOW MOULDING PROCESS

      COMPARISON BETWEEN SINGLE STAGE AND TWO STAGE PROCESS

      ADDRESS OF PET BOTTLE MANUFACTURERS

      PROCESS FLOW DIAGRAM FOR MANUFACTURE OF PET BOTTLES (CAP: 500ML, 1 LTR, 2 LTR & 5 LTRS)

      ADDRESSES OF PLANT & MACHINERY SUPPLIERS

      ADDRESSES OF RAW MATERIAL SUPPLIERS

      PLANT LAYOUT

      PRINCIPLES OF PLANT LAYOUT

      PLANT LOCATION FACTORS

      EXPLANATION OF TERMS USED IN THE PROJECT REPORT

      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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