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    Detailed Project Report on PET Preform Manufacturing From PET Resin

    Detailed Project Report on PET Preform Manufacturing From PET Resin
    Detailed Project Report on PET Preform Manufacturing From PET Resin
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      PET PREFORM MANUFACTURING FROM PET RESIN

      [EIRI/EDPR/0574] J.C. 9171


      INTRODUCTION

      Polyethylene Terephthalate (PET) is linear thermoplastic, long-chain molecule consists of repeating units, white but bluish resin made from terephthalic acid and ethylene glycol through poly-condensation. Plastic PET is very important raw material used in man-made fibers. PET is a kind of polyester material for fiber, injection molded parts, as well as blow-molded bottles and jars. Special grades are offered with the required properties for the different applications.

      Polyethylene terephthalate (PET) is used to make beverage, food and other liquid containers, synthetic fibers, as well as for some other thermoforming applications. Depending on its processing and thermal history, it may exist both as an amorphous (transparent) and as a semi-crystalline (opaque and white) material. It can be synthesized by a transesterification reaction between ethylene glycol and dimethyl terephthalate.

      Plastic PET is supplied by the resin manufacturers in the form of small pellets, each about 0.05 grams. Its strength, temperature tolerance and wear-resistance made it an ideal replacement for or addition to natural fibers such as silk, cotton and wool.

      PET containers are plastic containers made from polyethylene terephthalate and are used in a wide range of applications. This plastic material is manufactured from various by-products of the oil and gas industries, especially ethylene glycol and terephthalic acid.

      Another advantage of the PET Plastic material lies in its physical properties that allow for great freedom in design.


      COST ESTIMATION

      Plant Capacity                                             20000 Nos/Day

      Land & Building (500 Sq.Mtr)                    Rs. 26.25 Lacs

      Plant & Machinery                                       Rs. 55.25 Lacs         

      W.C. for 1 Month                                         Rs. 27.62 Lacs          

      Total Capital Investment                             Rs. 1.22  Cr              

      Rate of Return                                             39%   

      Break Even Point                                       57%


      CONTENTS

      INTRODUCTION                                               

      USES AND APPLICATION                                       

      PROPERTIES                                                 

      MARKET OF PET PREFORMS                                     

      PET IN FOOD PACKAGING STATUS & PROSPECTS FOR INDIA         

      PRESENT MANUFACTURERS/SUPPLIERS/EXPORTERS OF PET PREFORMS  

      MANUFACTURING PROCESS                                      

      MARUFACTURING PROCESES OF PET PREFORM                      

      PROCESS FLOW SHEET                                         

      PET PREFORM AND BOTTLE BLOWING                             

      PRINCIPLES OF PLANT LAYOUT                                 

      PLANT LOCATION FACTORS                                     

      EXPLANATION OF TERMS USED IN THE PROJECT REPORT            

      COMPLETE PLANT AND MACHINERY SUPPLIERS (IMPORTED)          

      PLANT/MACHINERY SUPPLIERS                                  

      RAW MATERIAL SUPPLIERS                                     


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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