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    Detailed Project Report on PET Preform and Pet Jars (20 Ltrs Capacity)

    Detailed Project Report on PET Preform and Pet Jars (20 Ltrs Capacity)
    Detailed Project Report on PET Preform and Pet Jars (20 Ltrs Capacity)
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      PET PREFORM AND PET JARS (20 LTRS CAPACITY)

      [EIRI/EDPR/1464] J.C.244


      INTRODUCTION

      Polyethylene Terephthalate (PET) is linear thermoplastic, long-chain molecule consists of repeating units, white but bluish resin made from terephthalic acid and ethylene glycol through poly-condensation.  Plastic PET is very important  raw  material used in man-made fibers. PET is a kind of polyester material for fiber, injection molded parts, as well as blow-molded bottles and jars. Special grades are offered with the required properties for the different applications.

      Polyethylene terephthalate (PET) is used to make beverage, food and other liquid containers, synthetic fibers, as well as for some other thermoforming applications.  Depending  on  its processing and thermal history, it may exist both as an amorphous (transparent)  and  as  a  semi-crystalline  (opaque  and  white) material. It can be synthesized by a transesterification reaction between ethylene glycol and dimethyl terephthalate.

      Plastic PET is supplied by the resin manufacturers in the form of small  pellets, each about 0.05  grams.  Its  strength, temperature  tolerance  and  wear-resistance  made  it  an  ideal replacement  for  or  addition to natural fibers  such  as  silk, cotton and wool.

      PET containers are plastic containers made from polyethylene terephthalate and are used in a wide range of applications. This plastic material is manufactured from various by-products of the oil and gas industries, especially ethylene glycol and terephthalic acid.


      COST ESTIMATION

      Plant Capacity                                            2.00 MT/Day
      Land & Building (2000 Sq.Mtr)                  Rs. 1.1. Cr
      Plant & Machinery                                       Rs. 1.50 Cr         
      W.C. for 1 Month                                         Rs. 63.51 Lacs           
      Total Capital Investment                             Rs. 3.23 Cr              
      Rate of Return                                             35%   
      Break Even Point                                        55%

      CONTENTS

      INTRODUCTION

      USES AND APPLICATIONS

      RAW MATERIALS

      ADVANTAGE OF PET

      EFFECT OF ACETALDEHYDE IN PET BOTTLE/JAR MANUFACTURE

      PROPERTIES

      CHARACTERISTIC PROPERTIES OF PETP AND PBTP

      I.S.O. CERTIFICATION

      MARKET SURVEY OF PET BOTTLES AND JARS

      PET IN FOOD PACKAGING STATUS & PROSPECTS FOR INDIA

      PRESENT MANUFACTURERS/SUPPLIERS/ EXPORTERS

      OF PET PREFORM

      PET BG-781 (BOTTLE GRADE)

      STRETCH BLOW MOLDING

      STRETCH BLOW MOULDING MACHINES

      SIDEL SBO6 SERIES2 REHEAT STRETCH

      MANUFACTURING PROCESS OF PET PREFORM AND PET JAR

      PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF PET PREFORM

      PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF PET JAR

      MANUFACTURING PROCESS OF PET BOTTLES

      ONE STAGE PET BOTTLE MACHINE ASB - 70DPH

      QUICK DETAILS

      PACKAGING & DELIVERY

      SPECIFICATIONS

      TWO STAGE STRETCH BLOW MOULDING PROCESS

      DETAILS OF PLANT & MACHINERIES

      DETAILS OF PET PREFORM AND MOULDS

      MANUFACTURERS/EXPORTERS OF PET BOTTLES/JARS

      SUPPLIERS OF PLANT & MACHINERY

      SUPPLIERS OF RAW MATERIALS

      PLANT LAYOUT

      PRINCIPLES OF PLANT LAYOUT

      PLANT LOCATION FACTORS

      EXPLANATION OF TERMS USED IN THE PROJECT REPORT


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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