Detailed Project Report on E-Rickshaw, E-Loader and Retrofit Kit Converting Electric Auto Three Wheeler Rickshaw

E-RICKSHAW, E-LOADER AND RETROFIT KIT CONVERTING ELECTRIC AUTO THREE WHEELER RICKSHAW
[CODE NO.3603]  


Classification of Motor Vehicles with Less Than Four Wheels


1. Category L1:

A two-wheeled vehicle with an engine cylinder capacity in the case of a thermic engine not exceeding 50 cm3 and whatever the means of propulsion a maximum design speed not exceeding 50 km/h.


2. Category L2:

A three-wheeled vehicle of any wheel arrangement with an engine cylinder capacity in the case of a thermic engine not exceeding 50 cm3 and whatever the means of propulsion a maximum design speed not exceeding 50 km/h.


3. Category L3:

A two-wheeled vehicle with an engine cylinder capacity in the case of a thermic engine exceeding 50 cm3 or whatever the means of propulsion a maximum design speed exceeding 50 km/h.

4. Category L4:

A vehicle with three wheels asymmetrically arranged in relation to the longitudinal median plane with an engine cylinder capacity in the case of a thermic engine exceeding 50 cm3 or whatever the means of

Propulsion a maximum design speed exceeding 50 km/h (motor cycles with sidecars).


5. Category L5:

A vehicle with three wheels symmetrically arranged in relation to the longitudinal median plane with an engine cylinder capacity in the case of a thermic engine exceeding 50 cm3 or whatever the means of

Propulsion a maximum design speed exceeding 50 km/h.


COST ESTIMATION

Plant  Capacity                                     :    30.00 Nos/Day    
land & Building (4000 Sq.Mtr)           :    Rs. 98.20  Cr
Plant & Machinery                                :    Rs. 73.65 Lacs
Working Capital for 2 Months             :    Rs. 18.34 Cr
Total Capital Investment                     :    Rs. 10.83 Cr
Rate of Return                                      :    46%
Break Even Point                                 :    28%

INTRODUCTION    
1. CATEGORY L1:    
2. CATEGORY L2:    
3. CATEGORY L3:    
4. CATEGORY L4:    
5. CATEGORY L5:    
(A) E-RICKSHAW    
CONSTRUCTION OF E-RICKSHAW    
MAJOR PARTS AND COMPONENTS    
ELECTRIC MOTOR:    
ELECTRONIC MOTOR CONTROLLER:    
BATTERY:    
DIFFERENTIAL:    
THE MAIN FUNCTIONS OF A DIFFERENTIAL ARE:    
FRONT SHOCK ABSORBERS:    
REAR SUSPENSION:    
BRAKES:    
SPEEDOMETER/INDICATOR    
STEERING:    
MISCELLANEOUS SPARE PARTS:    
ADVANTAGES OF E-RICKSHAWS    
DISADVANTAGES OF E-RICKSHAWS    
SPECIFICATION OF E-RICKSHAW    
(B) E-LOADER    
E-LOADER SPECIFICATIONS    
(B) RETROFIT OF FUEL THREE WHEELER AUTO RICKSHAW INTO
   ELECTRIC THREE WHEELER AUTO RICKSHAW    
REASONS FOR CONVERSION    
TECHNICAL SPECIFICATION OF RETROFIT THREE WHEELER ELECTRIC RICKSHAW    
TECHNICAL SPECIFICATION    
B.I.S. SPECIFICATION    
PROCESS FLOW CHART FOR E-RICKSHAW AND E-LOADER    
FABRICATION PROCESS    
POWDER COATING PROCESS    
ASSEMBLING PROCESS OF E-RICKSHAW AND E-LOADER    
ASSEMBLING & FITTING PROCESS:    
QUALITY CONTROL    
A. SPECIFICATIONS OF THE 4 -SEATER E-RICKSHAW:    
B. FITNESS, COMPLIANCE & TEST CERTIFICATES TO BE SUBMITTED
   FOR THE E-RICKSHAW:    
C. TYPE OF MOTOR:    
D. MOTOR CONTROLLER AND THE POWER SUPPLY SYSTEM:    
E. STORAGE BATTERY:    
F. MECHANICAL POWER TRANSMISSION:    
G. OVERALL RICKSHAW DESIGN:    
H. SUPPLIER/MANUFACTURER CONDITIONS:    
I. TESTING    
(B) RETROFIT PROCESS OF THREE WHEELER AUTO RICKSHAW    
HERE ARE THE STEPS:    
MARKET OVERVIEW    
TERRA MOTORS EYES 30,000 E-RICKSHAWS SALES    
IN INDIA BY YEAR-END (2016-17)    
SAFETY AND SECURITY    
ELECTRIC RICKSHAW FROM CHINA FOR INDIA AND BANGLADESH    
BATTERY OPERATED E-RICKSHAWS IN THE STATE OF DELHI    
THE SOCIO-ECONOMIC ASPECT INTO CONSIDERATION    
BATTERY OPERATED E RICKSHAW IN DELHI    
APPROVAL, VERIFICATION AND AUTHORISATION    
INDIA ELECTRIC RICKSHAW MARKET OVERVIEW    
INDIA ELECTRIC RICKSHAW MARKET, BY MOTOR POWER, '000 UNITS
   (2013-2023)    
INDIA ELECTRIC RICKSHAW MARKET DYNAMICS    
DRIVER    
RESTRAINT    
INDIA ELECTRIC RICKSHAW MARKET COMPETITIVE LANDSCAPE    
ELECTRIC VEHICLES IN INDIA    
BUT BEFORE WE BEGIN: NAY-SAYERS    
NAY-SAYERS: POLLUTION    
SO HOW DO WE ENABLE ELECTRIC VEHICLE TODAY    
FOR CITY-BUSES    
FOUR-WHEELERS    
PUBLIC CHARGERS    
TO CONCLUDE    
GOVERNMENT OF KERALA POLICY ON ELECTRIC MOBILITY    
REGISTERED VEHICLE IN THE STATE 2016 ECONOMIC REVIEW    
VISION    
EV POPULATION TARGETS    
INVESTMENT TARGETS    
KEY POLICY DRIVERS    
MANAGING THE ELECTRICITY GRID    
UPGRADING THE BUS TRANSPORT FLEETS    
INDUSTRIAL GROWTH    
TRANSITION STRATEGY    
TECHNICAL ADVISORY COMMITTEE    
CATEGORIES OF VEHICLES    
TWO WHEELERS:    
THREE WHEELERS:    
FOUR WHEELERS    
HEAVY ELECTRIC VEHICLES/ELECTRIC BUSES
ELECTRIC BOATS    
EV CHARGING INFRASTRUCTURE:    
STRATEGIC INITIATIVES    
ADDRESSING THE VIABILITY GAP    
CREATING ADEQUATE CHARGING INFRASTRUCTURE-INTEROPERABLE    
3. MANUFACTURING IN THE STATE    
4. INCENTIVE AND SUBSIDIES FOR LOCALISATION    
PILOT PROJECTS AND PROMOTION    
1. CREATION OF E MOBILITY ZONES (PILOT REGIONS)    
2. SUPPORT SCHEMES FOR EARLY ADOPTION    
3. HUMAN CAPACITY BUILDING    
1. CENTRE OF EXCELIENCE FOR ELECTRIC AND AUTOMOUS VEHICLES:    
2. CURRICULUM UPDATES FOR EVS AND AVS    
3. SKILLING PROGRAMS FOR EV & AV INDUSTRY    
4. CONNECTED AND AUTONOMOUS VEHICLE TESTING CORRIDOR:    
PLANT LAYOUT    97
MANUFACTURERS/SUPPLIERS OF E-RICKSHAW AND E-LOADER    
MANUFACTURERS/SUPPLIERS OF RETROFIT ELECTRIC AUTO    
SUPPLIERS OF RAW MATERIALS    
SUPPLIERS OF HOT ROLLED SHEETS    
M.S CHANNELS AND ANGLES    104
M.S. PLATE    
M.S. PIPE    
MIG WELDING WIRE ELECTRODE    
EPOXY COATING POWDER    
SUPPLIERS OF REAR AXLE    
SUPPLIERS OF DIFFERENTIAL    
SUPPLIERS OF WHEEL    
SUPPLIERS OF LEAD ACID BATTERY    
SUPPLIERS OF LI-ION BATTERY PACK    
SUPPLIERS OF BATTERY CHARGER    
SUPPLIERS OF LIGHT ASSEMBLY    
SUPPLIERS OF BRAKES    
SUPPLIERS OF T-HANDLE SET    
SUPPLIERS OF PLANT AND EQUIPMENTS    
POWER PRESS    
SHEARING MACHINE    
ROLLING MACHINE    
BENDING MACHINE    
PUNCHING PRESS    
GRINDING MACHINE    
SUPPLIERS OF DRILLING, LATHE, TAPING MACHINES    
MIG WELDING MACHINE    
POWDER COATING MACHINE    
AIR POLLUTION CONTROL EQUIPMENTS    
AIR COMPRESSORS    
MATERIAL HANDLING EQUIPMENTS    
FIRE FIGHTING EQUIPMENTS    
SUPPLIERS OF SHOT BLASTING MACHINE    
JIGS AND FIXTURE    
SUBMERSIBLE WATER PUMP    


APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET