Detailed Project Report on scaffolding materials

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SCAFFOLDING MATERIALS

[CODE NO.3957]

Fabrication industry is a specialized industry of paramount importance & bridges the gap between the main producer of steel and its consumers. This industry essentially covers a vast range of widely different structural like shuttering/scaffolding material etc.

Attempt may be made to find the broad limits of the industry in terms of the basic processes undertaken, which include cutting, welding, bending, grinding & painting etc.

Structural fabrication finds extensive use in various developmental activities though the range and extent of their utilization may vary from one sector to another. Traditionally the most important fabrications are the general structurals used for all types of residential buildings, commercial complex, Multi storied Buildings etc. are scaffolding material.

The fabrication of scaffolding materials takes recourse to Acrow Props, Acrow Span Floor Farms, H-Frame Systems etc.

Acrow Props vary in sizes 0-3'5" to 6'0", 1-5'9" to 10'3", 2-6'6" to 10'3", 2-6'6" to 11'0", 3-8'6" to 13'0" etc.

Slab Forms eliminate use of cut pieces of timber as they can field up odd shapes of slab.

COST ESTIMATION

Plant Capacity 24.00 MT Day

Land & Building (8000 Sq.Mtr) Rs 6.30 Cr

Plant & Machinery Rs 1.64 Cr

Working Capital for 1 Month Rs 6.46 Cr

Total Capital Investment Rs.14.89 Cr

Rate of Return 29%

Break Even Point 49%

INTRODUCTION

MATERIAL OF CONSTRUCTION FOR SCAFFOLDING

MILD STEEL

SCAFFOLDING

LIST OF SCAFFOLDING COMPONENTS:

1. STANDARDS

2. LEDGERS

3. TRANSOMS

OTHER BASIC COMPONENTS OF THE SCAFFOLDING

1. SCAFFOLD TUBES

2. SCAFFOLD COUPLERS

3. ADJUSTABLE BASE PLATES

4. DIAGONAL BRACES

5. TOE BOARDS

6. DECKS

TYPES OF SCAFFOLDING

USES & APPLICATION

(1) FLOOR FORMS

(2) SLAB FORM

B.I.S. SPECIFICATION

PROCESS FLOW DIAGRAM

FABRICATION PROCESS OF SCAFFLDING MATERIAL

MAIN COMPONENTS TO BE MANUFACTURED

(1) ACROW PROPS

DIFFERENT ACROW PROP SIZES

(2) SLAB FORMS STANDARD SIZES OF SLAB FORMS

(3) FLOOR FORMS

STANDARD SIZES OF FLOOR FORMS

(4) H-FRAME SYSTEM

H-FRAMES/WALL FORM SYSTEM/FLOOR SLAB FORM

H-FRAME (CROSS BRACE)

(5) H-FRAME SYSTEMS

(6) STANDARD SIZES OF H-FRAMES

(7) WALL FORM SYSTEM

DIFFERENT SIZES OF WALL FORM SYSTEM

PROCESS DESCRIPTION

(1) SHEET METAL CUTTING OPERATIONS

(A) SHEARING

(B) BLANKING

(2) DRILLING

(3) BENDING

(4) GRINDING

(5) PAINTING

MARKET POSITION

CURRENT SCENARIO

CLASSIFICATION

FORM TYPES

INSULATING CONCRETE FORMS

WALL FORMS

COM-SHELLS

ARCHITECTURAL FORMS

FORMLINERS

DROPHEAD FORMWORK

FLYING FORMS

INFLATED FORMS

CONCRETE CANVAS (CC)

CONCRETE CANVAS SHELTERS (CCS)

FABRIC FORMS

SOME OF THE MAIN ADVANTAGES ARE;

SLIPFORM

MARKET GROWTH

GLOBAL MARKET

GLOBAL FORMWORK MARKET, BY MATERIAL TYPE,

2014 - 2024 (USD BILLION)

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE

SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

6. TRANSPORTATION:

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

8. TOTAL LOAD:

9. LAND AREA/MAN POWER RATIO:

PROJECT IMPLEMENTATION SCHEDULES

INTRODUCTION

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

TIME SCHEDULE 68

PLANT LAYOUT 69

SUPPLIERS OF SHUTTERING/SCAFFOLDING

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF HOT ROLLED SHEETS

SUPPLIERS OF M.S CHANNELS AND ANGLES

SUPPLIERS OF M.S FLAT

SUPPLIERS OF M.S PLATE

SUPPLIERS OF M.S PIPE

SUPPLIERS OF DEGREASING CHEMICAL

SUPPLIERS OF PICKLING CHEMICALS

SUPPLIERS OF COATING POWDER

SUPPLIERS OF PLANT AND MACHINERY

SUPPLIERS OF POWER PRESS

SUPPLIERS OF SHEARING MACHINE

SUPPLIERS OF ROLLING MACHINE

SUPPLIERS OF FLYPRESS

SUPPLIERS OF BENDING MACHINE

SUPPLIERS OF MECHANICAL PRESS

SUPPLIERS OF SHEET LAVELING MACHINE

SUPPLIERS OF PUNCHING PRESS

SUPPLIERS OF CNC PLASMA CUTTING MACHINE

SUPPLIERS OF MILLING MACHINE

SUPPLIERS OF POWER HACSAW

SUPPLIERS OF GRINDING MACHINE

SUPPLIERS OF MIG WELDING MACHINE

SUPPLIERS OF POWDER COATING MACHINE

SUPPLIERS OF DG SETS

SUPPLIERS OF EOT CRANES

SUPPLIERS OF ELECTRICAL PANEL

SUPPLIERS OF ELECTRIC MOTOR

SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS

SUPPLIERS OF AIR CONDITIONING EQUIPMENTS

SUPPLIERS OF AIR COMPRESSORS

SUPPLIERS OF PLATFORM WEIGHING MACHINE

SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS

SUPPLIERS OF FIRE FIGHTING EQUIPMENTS

SUPPLIERS OF SHOT BLASTING MACHINE

SUPPLIERS OF JIGS AND FIXTURE

SUPPLIERS OF SUBMERSIBLE WATER PUMP

APPENDIX – A:

1. COST OF PLANT ECONOMICS

2. LAND & BUILDING

3. PLANT AND MACHINERY

4. FIXED CAPITAL INVESTMENT

5. RAW MATERIAL

6. SALARY AND WAGES

7. UTILITIES AND OVERHEADS

8. TOTAL WORKING CAPITAL

9. COST OF PRODUCTION

10. PROFITABILITY ANALYSIS

11. BREAK EVEN POINT

12. RESOURCES OF FINANCE

13. INTEREST CHART

14. DEPRECIATION CHART

15. CASH FLOW STATEMENT

16. PROJECTED BALANCE SHEET

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Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

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