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    Detailed Project Report on synthetic camphor from alpha pinene

    Detailed Project Report on synthetic camphor from  alpha pinene
    Detailed Project Report on synthetic camphor from alpha pinene
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      SYNTHETIC CAMPHOR FROM ALPHA PINENE
      [CODE NO.3872]



      Camphor, a white crystalline powder with a characteristic penetrating pungent and aromatic odor, is soluble in alcohol and found in camphor oil of camphor tree. Synthetic Camphor is extracted from Alpha-Pinene of Turpentine, then make a conversion Alpha-Pinene into Camphene, esterified to Bornyl acetate. Continue making saponification to Isoborneol, final oxidizing to Synthetic Camphor.


      Alpha Pinene α-Pinene is an organic compound of the terpene class, one of two isomers of pinene. It is an alkenes and it contains a reactive four-membered ring. It is found in the oils of many species of many coniferous trees, notably the pine. It is also found in the essential oil of rosemary. Both enantiomers are known in nature. The racemic mixture is present in some oils such as eucalyptus oil.


      Camphor is a bicyclic monoterpene ketone. It is a powder that originally came from the bark and wood of the camphor tree. Now, most camphor is synthesized. Synthetic Camphor is used topically as a skin anti-pruritic substance or anti-infective agent.

      COST ESTIMATION


      Plant Capacity                    2.00 MT/day
      Land & Building (3000 sq.mt.)   Rs. 1.95  Cr         
      Plant & Machinery               Rs. 31.80 Lacs    
      Working Capital for 2 Months     Rs. 1.23 Cr
      Total Capital Investment        Rs. 3.83 Cr
      Rate of Return                    63%                   
      Break Even Point             32%            



      INTRODUCTION    
      ALPHA PINENE    
      STRUCTURE    
      CAMPHOR TREE:    
      PHYSICAL DESCRIPTION:    
      CAMPHOR CHEMICAL CONSTITUENTS:    
      PROJECT LOCATION: MUMBAI    
      CLIMATE    
      MANUFACTURING AND TECHNOLOGY    
      TRANSPORTATION    
      BY PLANE    
      AIRPORT    
      TERMINAL 1 DOMESTIC (LOW-COST) TERMINAL    
      PROPERTIES    
      PROPERTIES OF CAMPHOR    
      APPLICATIONS & USES    
      BENEFITS    
      HERE ARE SOME SKIN, HAIR AND HEALTH BENEFITS OF CAMPHOR:    
      CAMPHOR BENEFITS FOR SKIN:    
      1. CAMPHOR WATER FOR ITCHING:    
      2. CAMPHOR FOR ACNE & ACNE SCARS:    
      3. CAMPHOR & COCONUT OIL FOR ECZEMA & PSORIASIS:    
      4. CAMPHOR & ROSE WATER FOR SHRINKING OPEN PORES:    
      5. FOR TOENAIL INFECTIONS:    
      6. CAMPHOR FOR DARK CIRCLES:    
      7. CAMPHOR FOR PIGMENTATION    
      CAMPHOR BENEFITS FOR HAIR:    
      8. CAMPHOR FOR DANDRUFF:    
      9. CAMPHOR FOR HAIR GROWTH:    
      10. CAMPHOR FOR HAIR LOSS:    
      11. CAMPHOR FOR HEAD LICE:    
      12. CAMPHOR FOR PREGNANT WOMEN:    
      13. CAMPHOR FOR SPRAINS:    
      14. CAMPHOR FOR CHEST CONGESTION:    
      15. CAMPHOR FOR ARTHRITIS:    
      16. CAMPHOR FOR COLD, FLU & HEADACHE:    
      17. CAMPHOR FOR MUSCULAR ACHES & PAINS:    
      18. CAMPHOR FOR NERVOUS DEPRESSION:    
      19. CAMPHOR AS A PAIN RELIEVER:    
      20. CAMPHOR FOR COUGH:    
      21. ANTI NEURALGIC PROPERTIES:    
      CAMPHOR USES AROUND HOME:    
      22. CAMPHOR FOR ANTS:    
      23. CAMPHOR FOR BED BUGS:    
      24. CAMPHOR ANTISEPTIC CLEANER & DISINFECTANT:    
      25. CAMPHOR FOR COCKROACHES:    
      BENEFITS FROM CAMPHOR    
      RISK & SIDE EFFECTS    
      RISKS OF CAMPHOR:    
      SYNTHETIC CAMPHOR SIDE EFFECTS:    
      STORAGE    
      MARKET POSITION    
      GLOBAL SYNTHETIC CAMPHOR MARKET: NOTABLE DEVELOPMENT    
      GLOBAL SYNTHETIC CAMPHOR MARKET: DRIVERS AND RESTRAINTS    
      MARKET FEASIBILITY RESEARCH    
      DEMOGRAPHICS AND PSYCHOGRAPHICS    
      CAMPHOR OIL    
      LIST OF WELL KNOWN CAMPHOR MANUFACTURING BUSINESSES    
      GLOBAL SYNTHETIC CAMPHOR MARKET COMPETITION BY TOP MANUFACTURERS,
       WITH PRODUCTION, PRICE, REVENUE (VALUE) AND EACH MANUFACTURER
        INCLUDING:    
      ECONOMIC ANALYSIS    
      LIST OF RAW MATERIALS    
      FUEL & WATER REQUIREMENT DETAILS    
      FUEL REQUIREMENT    
      WATER REQUIREMENT (APPROX)    
      LIST OF MACHINERY & EQUIPMENTS    
      MANUFACTURING PROCESS    
      MANUFACTURING PROCESS OF SYNTHETIC CAMPHOR    
      SMALL SCALE PRODUCTION    
      LARGE SCALE PRODUCTION    
      SOURCES OF Α-PINENE    
      PRODUCTION PROCESS DESCRIPTION
      OPERATIONS IN CAMPHOR MANUFACTURE    
      1. CHARGING RAW MATERIALS    
      2. DEHYDROGENATION    
      3. CAMPHOR REFINING & DISTILLATION    
      4. CAMPHOR RECLAIMING    
      5. ISOMERISATION REACTION (BATCH PROCESS)    
      PROCESS FLOW DIAGRAM    
      DIFFERENT PROCESS OF TABLET MAKING    
      SELECTION OF A LAYOUT    
      THE GENERAL NEED WHICH MUST CONSIDERED WHILE LAYING OUT A PLANT ARE:    
      SAFETY AND ENVIRONMENT ISSUES    
      FIRE HAZARD    
      MECHANICAL HAZARDS    
      ELECTRICAL HAZARDS    
      CHEMICAL HAZARDS    
      SAFETY MEASURE IN EQUIPMENT DESIGN    
      THE CHECK LIST FOR SAFETY IS FOLLOWING    
      MATERIALS    
      REACTORS    
      CONTROL SYSTEM    
      IF FIRE TAKES PLACE ONE OF FOLLOWING SHOULD BE ONSITE    
      PERSONNEL SAFETY    
      CHOOSING A LOCATION    
      ENVIRONMENT MANAGEMENT    
      TECHNICAL AND MANPOWER REQUIREMENTS    
      MARKETING IDEAS & STRATEGY    
      MARKETING IDEAS AND STRATEGIES FOR A CAMPHOR MANUFACTURING BUSINESS    
      SEWAGE WATER PLANT    
      PROCESS DESCRIPTION    
      AIR POLLUTION CONTROL MEASURE    
      MACHINERY SUPPLIERS    
      SS COLUMN    
      CAMPHOR DISTILLATION SS PACKED COLUMN    
      MACHINERY PHOTOGRAPHS    
      SS COLUMN    
      CAMPHENE FRACTIONATION SS COLUMN    
      FRACTION COLUMNS    
      COOLING TOWER    
      SS PACKED COLUMN    
      TFH WOOD FIRE HEATER    
      PRODUCT PHOTOGRAPHS    

      APPENDIX – A:

      01.    PLANT ECONOMICS    
      02.    LAND & BUILDING     
      03.    PLANT AND MACHINERY    
      04.    OTHER FIXED ASSESTS    
      05.    FIXED CAPITAL    
      06.    RAW MATERIAL    
      07.    SALARY AND WAGES    
      08.    UTILITIES AND OVERHEADS    
      09.    TOTAL WORKING CAPITAL    
      10.    TOTAL CAPITAL INVESTMENT    
      11.    COST OF PRODUCTION    
      12.    TURN OVER/ANNUM    
      13.    BREAK EVEN POINT     
      14.    RESOURCES FOR FINANCE    
      15.    INSTALMENT PAYABLE IN 5 YEARS    
      16.    DEPRECIATION CHART FOR 5 YEARS    
      17.    PROFIT ANALYSIS FOR 5 YEARS    
      18.    PROJECTED BALANCE SHEET FOR (5 YEARS)    




       

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