Detailed Project Report on synthetic camphor from alpha pinene

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SYNTHETIC CAMPHOR FROM ALPHA PINENE
[CODE NO.3872]

Camphor, a white crystalline powder with a characteristic penetrating pungent and aromatic odor, is soluble in alcohol and found in camphor oil of camphor tree. Synthetic Camphor is extracted from Alpha-Pinene of Turpentine, then make a conversion Alpha-Pinene into Camphene, esterified to Bornyl acetate. Continue making saponification to Isoborneol, final oxidizing to Synthetic Camphor.

Alpha Pinene α-Pinene is an organic compound of the terpene class, one of two isomers of pinene. It is an alkenes and it contains a reactive four-membered ring. It is found in the oils of many species of many coniferous trees, notably the pine. It is also found in the essential oil of rosemary. Both enantiomers are known in nature. The racemic mixture is present in some oils such as eucalyptus oil.

Camphor is a bicyclic monoterpene ketone. It is a powder that originally came from the bark and wood of the camphor tree. Now, most camphor is synthesized. Synthetic Camphor is used topically as a skin anti-pruritic substance or anti-infective agent.

COST ESTIMATION

Plant Capacity                    2.00 MT/day
Land & Building (3000 sq.mt.)   Rs. 1.95 Cr
Plant & Machinery               Rs. 31.80 Lacs
Working Capital for 2 Months    Rs. 1.23 Cr
Total Capital Investment        Rs. 3.83 Cr
Rate of Return                    63%
Break Even Point            32%

INTRODUCTION
ALPHA PINENE
STRUCTURE
CAMPHOR TREE:
PHYSICAL DESCRIPTION:
CAMPHOR CHEMICAL CONSTITUENTS:
PROJECT LOCATION: MUMBAI
CLIMATE
MANUFACTURING AND TECHNOLOGY
TRANSPORTATION
BY PLANE
AIRPORT
TERMINAL 1 DOMESTIC (LOW-COST) TERMINAL
PROPERTIES
PROPERTIES OF CAMPHOR
APPLICATIONS & USES
BENEFITS
HERE ARE SOME SKIN, HAIR AND HEALTH BENEFITS OF CAMPHOR:
CAMPHOR BENEFITS FOR SKIN:
1. CAMPHOR WATER FOR ITCHING:
2. CAMPHOR FOR ACNE & ACNE SCARS:
3. CAMPHOR & COCONUT OIL FOR ECZEMA & PSORIASIS:
4. CAMPHOR & ROSE WATER FOR SHRINKING OPEN PORES:
5. FOR TOENAIL INFECTIONS:
6. CAMPHOR FOR DARK CIRCLES:
7. CAMPHOR FOR PIGMENTATION
CAMPHOR BENEFITS FOR HAIR:
8. CAMPHOR FOR DANDRUFF:
9. CAMPHOR FOR HAIR GROWTH:
10. CAMPHOR FOR HAIR LOSS:
11. CAMPHOR FOR HEAD LICE:
12. CAMPHOR FOR PREGNANT WOMEN:
13. CAMPHOR FOR SPRAINS:
14. CAMPHOR FOR CHEST CONGESTION:
15. CAMPHOR FOR ARTHRITIS:
16. CAMPHOR FOR COLD, FLU & HEADACHE:
17. CAMPHOR FOR MUSCULAR ACHES & PAINS:
18. CAMPHOR FOR NERVOUS DEPRESSION:
19. CAMPHOR AS A PAIN RELIEVER:
20. CAMPHOR FOR COUGH:
21. ANTI NEURALGIC PROPERTIES:
CAMPHOR USES AROUND HOME:
22. CAMPHOR FOR ANTS:
23. CAMPHOR FOR BED BUGS:
24. CAMPHOR ANTISEPTIC CLEANER & DISINFECTANT:
25. CAMPHOR FOR COCKROACHES:
BENEFITS FROM CAMPHOR
RISK & SIDE EFFECTS
RISKS OF CAMPHOR:
SYNTHETIC CAMPHOR SIDE EFFECTS:
STORAGE
MARKET POSITION
GLOBAL SYNTHETIC CAMPHOR MARKET: NOTABLE DEVELOPMENT
GLOBAL SYNTHETIC CAMPHOR MARKET: DRIVERS AND RESTRAINTS
MARKET FEASIBILITY RESEARCH
DEMOGRAPHICS AND PSYCHOGRAPHICS
CAMPHOR OIL
LIST OF WELL KNOWN CAMPHOR MANUFACTURING BUSINESSES
GLOBAL SYNTHETIC CAMPHOR MARKET COMPETITION BY TOP MANUFACTURERS,
WITH PRODUCTION, PRICE, REVENUE (VALUE) AND EACH MANUFACTURER
INCLUDING:
ECONOMIC ANALYSIS
LIST OF RAW MATERIALS
FUEL & WATER REQUIREMENT DETAILS
FUEL REQUIREMENT
WATER REQUIREMENT (APPROX)
LIST OF MACHINERY & EQUIPMENTS
MANUFACTURING PROCESS
MANUFACTURING PROCESS OF SYNTHETIC CAMPHOR
SMALL SCALE PRODUCTION
LARGE SCALE PRODUCTION
SOURCES OF Α-PINENE
PRODUCTION PROCESS DESCRIPTION
OPERATIONS IN CAMPHOR MANUFACTURE
1. CHARGING RAW MATERIALS
2. DEHYDROGENATION
3. CAMPHOR REFINING & DISTILLATION
4. CAMPHOR RECLAIMING
5. ISOMERISATION REACTION (BATCH PROCESS)
PROCESS FLOW DIAGRAM
DIFFERENT PROCESS OF TABLET MAKING
SELECTION OF A LAYOUT
THE GENERAL NEED WHICH MUST CONSIDERED WHILE LAYING OUT A PLANT ARE:
SAFETY AND ENVIRONMENT ISSUES
FIRE HAZARD
MECHANICAL HAZARDS
ELECTRICAL HAZARDS
CHEMICAL HAZARDS
SAFETY MEASURE IN EQUIPMENT DESIGN
THE CHECK LIST FOR SAFETY IS FOLLOWING
MATERIALS
REACTORS
CONTROL SYSTEM
IF FIRE TAKES PLACE ONE OF FOLLOWING SHOULD BE ONSITE
PERSONNEL SAFETY
CHOOSING A LOCATION
ENVIRONMENT MANAGEMENT
TECHNICAL AND MANPOWER REQUIREMENTS
MARKETING IDEAS & STRATEGY
MARKETING IDEAS AND STRATEGIES FOR A CAMPHOR MANUFACTURING BUSINESS
SEWAGE WATER PLANT
PROCESS DESCRIPTION
AIR POLLUTION CONTROL MEASURE
MACHINERY SUPPLIERS
SS COLUMN
CAMPHOR DISTILLATION SS PACKED COLUMN
MACHINERY PHOTOGRAPHS
SS COLUMN
CAMPHENE FRACTIONATION SS COLUMN
FRACTION COLUMNS
COOLING TOWER
SS PACKED COLUMN
TFH WOOD FIRE HEATER
PRODUCT PHOTOGRAPHS

APPENDIX – A:

01.   PLANT ECONOMICS
02.   LAND & BUILDING
03.   PLANT AND MACHINERY
04.   OTHER FIXED ASSESTS
05.   FIXED CAPITAL
06.   RAW MATERIAL
07.   SALARY AND WAGES
08.   UTILITIES AND OVERHEADS
09.   TOTAL WORKING CAPITAL
10.   TOTAL CAPITAL INVESTMENT
11.   COST OF PRODUCTION
12.   TURN OVER/ANNUM
13.   BREAK EVEN POINT
14.   RESOURCES FOR FINANCE
15.   INSTALMENT PAYABLE IN 5 YEARS
16.   DEPRECIATION CHART FOR 5 YEARS
17.   PROFIT ANALYSIS FOR 5 YEARS
18.   PROJECTED BALANCE SHEET FOR (5 YEARS)

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