Detailed Project Report on Technical Textiles

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TECHNICAL TEXTILES

[EIRI/EDPR/1377] J.C. 150

INTRODUCTION

Technical Textiles

Technical textiles are textile material and products manufactured primarily for their performance and functional properties rather then aesthetic or decorative purpose. Aesthetic properties are not much important for the Technical Textiles. The performance and functional properties are in sense with the agri to aerospace application. Based on the end uses, fibre selection to the method of processing are the keys to new product development in the textile arena. Over all growth rates of Technical Textiles in the world are about 4.0%per annum but the apparel and home textiles are at the rate of 1.0%.

Classification of technical textiles

Technical textiles application cycle is shown in the figure 1,it gives a vivid picture on the divisions of the technical textiles, which is a self-explanatory. Some of the major divisions are discussed below.

Agro Textiles:

Textiles used in Agriculture is termed as agro textiles. The essential properties required are Strength, elongation, stiffness, porosity, bio-degradation, resistance to sunlight and resistance to toxic environment. The applications includes all activities concerned with the growth and harvesting of live products and foodstuffs, such as gardening and land scaping, agriculture, forestry, animal husbandry and in fences.

Conveyer belts:

For Industrial applications and in power transmission technical textiles are used in Conveyer belts. Carcass is a fabric inside the conveyor belt, which is responsible for the strength and stretch properties of the belt. This carcass is made with layers of woven fabrics bonded together. Skim an adhesive layer used between the plies and carcass to enhance the bonding, which is made up of open weave fabric. High strength, shape retention, abrasion resistance and good UV resistance are required properties for carcass and skim.

Geo textiles:

Woven and Nonwoen textile materials used by the civil engineering industry to provide support, stability, separation and drainage at or below ground level. The application areas include civil engineering, earth and road construction, dam engineering, dump construction, soil sealing and in drainage systems. Strength, extension, durability, low moisture absorption, puncture resistance, thickness, good hydraulic properties and transmission properties, biological heat and chemical resistance are the essential properties for the Geo textiles.

Cost Estimation (FIG IN '000 RUPEES)

Land and Building (Area 50,000 sq.mt.)         Rs. 5.49 Lacs.
Plant & Machinery                                    Rs. 12.92 Lacs
W.C. for 1 Months                                     Rs. 2.85 Lacs
Total Capital Investment                                     Rs. 21.43 Lacs.
Rate of Return                                                      15%
Break Even Point                                                  67%

CONTENTS

INTRODUCTION

SURGICAL DRESSINGS COMPLEX

MANUFACTURERS/SUPPLIERS OF MEDICAL FABRICS

MANUFACTURERS/SUPPLIERS OF SURGICAL DRESSING

SANITARY NAPKINS MANUFACTURING PROCESS

OTHER MANUFACTURING PROCESS SANITARY NAPKIN

MANUFACTURERS/SUPPLIERS OF SANITARY NAPKINS

INCONTINENCE (ADULT) DIAPERS

MANUFACTURERS/SUPPLIERS OF BABY DIAPERS

HEALTHCARE DISPOSABLES (MASKS, CAPS, GOWNS, DRAPES)

SURGICAL CLOTHING

MANUFACTURERS/SUPLIERS OF HEALTH CARE PRODUCTS

AUTOMOTIVE TEXTILES

AUTOMOTIVE SEAT-BELT AND OTHER RIGID WEBBINGS

MANUFACTURERS/SUPPLERS OF AUTOMOTIVE FABRICS

OTHER MANUFACTURNG PROCESS COATED FABRICS

MANUFACTURERS/SUPPLIERS OF COATED FABRIC

MANUFACTURERS/SUPPLIERS OF AGRO SHADE NET

SAFETY AND PROTECTIVE TEXTILES

MANUFACTURNG PROCESS LIGHT- PROTECTIVE TEXTILE

MANUFACTURERS/SUPPLIERS OF FLAME RESISTANT FABRIC

GEOTEXTILES

FLOW DIAGRAM OF THE GEOTEXTILE PRODUCTION PROCESS

OTHER MANUFACTURING PROCESS GEOTEXTILE FABRIC

MANUFACTURERS/SUPPLIERS OF JUTE GEO TEXTILE

OTHER MANUFACTURING PROCESS GEOGRID

MANUFACTURERS/SUPPLIERS OF GEOGRIDS

OTHER MANUFACTURING PROCESS POLYESTER FIBERFILL

FILTER FABRIC

POLYESTER FIBER

INDUSTRIAL FILTER FABRICS

OTHER MANUFACTURING PROCESS FILTER FABRIC

MANUFACTURERS/SUPPLIERS OF FILTER FABRIC

PRODUCTION OF GREY TAFFETA FABRICS

OTHER MANUFACTURING PROCESS TAFFETA FABRIC

MANUFACTURERS/SUPPLIERS OF TAFFETA FABRICS

SHOE UPPERS PRODUCT AND TECHNOLOGY

OTHER MANUFACTURING PROCESS SHOE AND SHOE UPPER

MANUFACTURERS/SUPPLIERS OF PLANT & MACHINERY

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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