Detailed Project Report on wheat straw, corn, cassava starch or bagasse tableware manufacturing

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Description
How to Start Business

WHEAT STRAW, CORN, CASSAVA STARCH OR BAGASSE TABLEWARE MANUFACTURING

[CODE NO.3981]

Biodegradable disposable flatware and utensils manufactured from wood-based or plant-based raw materials, including materials that may be traditionally discarded such as sawdust, plant stalks, seed or grain hulls or the like. The process includes the use of a resin made from the discarded materials to form disposable utensils and flatware.

Today consumption of Disposable products is breaking records. Disposable products are easy to handle, economical and can be disposed easily. With the changing lifestyle of Mankind, the use of disposable products is raising like anything. Plastic Disposable products are very popular because it can be carried easily and very low in prices too.

The products include food containers and tableware – like plates, bowls, meal trays and cups – which decompose within 30-60 days after being discarded. The company sources processed bagasse from other organizations. This material is then moulded, dried, heated, and given other final touches. Heat-induced pressing during the manufacturing process gives structural strength to the cutlery. Additionally, the inter-fibre bonding makes the products water and oil resistant. It is a completely natural process and involves no binders, additives, coatings or chemical residues, resulting in a nontoxic, harmless and healthy alternative to plastic. The cutlery also does not impart colour, odour or taste to food. The products are microwave-safe and have an estimated shelf life of two years. Users cannot wash the tableware or containers after use; they have to be discarded.

COST ESTIMATION

Plant Capacity : 1,5 Ton/Day

Land & Building (6875 sq.mt.) : Rs. 1.12 Cr

Plant & Machinery : Rs. 3.93 Cr

Working Capital for 2 Month : Rs. 86.71 Lacs

Total Capital Investment : Rs. 6.13 Cr

Rate of Return : 53%

Break Even Point : 45%

INTRODUCTION

10 INCH BAGASSE ROUND REGULAR PLATE

140ML BAGASSE CUP

RANGE & VARIETY

COMPARISON OF BAGASSE VS PAPER AND OTHER MATERIAL

WHAT IS BAGASSE

HOW WELL DO BAGASSE PRODUCTS HANDLE HEAT?

OVERVIEW OF GLOBAL BIODEGRADABLE CUTLERY AND

TABLEWARE MARKET

MANUFACTURERS ARE ACTIVELY FOCUSING ON PRODUCT LAUNCHES

MANUFACTURERS ARE ALSO LOOKING FOR EXPANSION OF

THEIR MANUFACTURING FACILITIES

US DOMINATE THE DISPOSABLE TABLEWARE AND CUTLERY MARKET

COMPOSTABLE TABLEWARE MARKET POSITION

COMPOSTABLE TABLEWARE MARKET

CLASSIFICATION OF GLOBAL FOOD PACKAGING

BIODEGRADABLE TABLEWARE MARKET ANALYSIS

RISE CONCERNS RELATED TO POLLUTION TO INCREASE THE

PRODUCT DEMAND

INDIAN MARKET SCENARIO OF BIODEGRADABLE CUTLERY & TABLEWARE

SUGARCANE BAGASSE PRODUCTS

ARECA LEAF CUTLERY

EDIBLE CUTLERY

RICE HUSK TABLEWARE

BAMBOO TABLEWARE

INDIA FOOD PACKAGING MARKET

GLOBAL BIODEGREDABLE FOOD PACKAGING MARKET

MARKET POSITION OF BIODEGRADABLE CUTLERY & TABLEWARE

US DEMAND TO RISE 3.6%

PACKAGING PRODUCTS TO BE FASTEST GROWING TYPES

SERVICEWARE TO BE SUPPORTED BY FAVORABLE MARKET TRENDS

PRESENT MANUFACTURERS/SUPPLIERS OF BIODEGRADABLE

DISPOSABLE CUTLERY

KEY BIODEGRADABLE PACKAGING PLAYER IN INDIA

PROPERTIES & CHARACTERISTICS

RAW MATERIALS

PROS

CONS

BENEFITS OF THERMOFORMED FIBER

PULP THERMOFORMING AND MOLDED FIBER PACKAGING

DETAILS OF MOULDED PULP

ABOUT MOLDED PULP

FIGURE ONE: CUSHION CURVES

FIGURE TWO: DROP TEST

MANUFACTURING PROCESS OF BIODEGRADABLE CUPS & PLATES PLANT

PROCESS FLOW DIAGRAM

PROCESS OF MOLDED PULP

SUSTAINABILITY OF MOLDED PULP

BAGASSE PULP PLATE MAKING MACHINE

PULP FIBRE TABLEWARE PRODUCTION PROCESS

PULP TABLEWARE PRODUCTION LINE

PROCESS OF COMPOSTABLE TABLEWARE

DISPOSABLE TABLEWARE FROM WHEAT BRAN

TESTING METHOD OF BIODEGRADABLE MATERIAL

APPARATUS:-

BIODEGRADATION TESTING AS PER ASTM D-5338 (CIPET, CHENNAI)

ANALYTICAL EQUIPMENTS:

REAGENTS AND MATERIALS:-

CALCULATION:

COMPLETE BIODEGRADATION (USING ASTM D5338 TEST METHOD):

DISINTEGRATION:

SAFETY

SUGARCANE BAGASSE PULP MOLDED TABLEWARE PRODUCTION

LINE (SEMI-AUTO ELECTRIC HEATED) CAP: 1 TPD

SUGARCANE BAGASSE PULP MOLDED TABLEWARE PRODUCTION

LINE (SEMI-AUTO ELECTRIC HEATED) 3 TPD

TECHNICAL SPECIFICATION OF PULP PROVIDING SYSTEM FOR 1 TPD

(150-180 KG/HR.)

TECHNICAL SPECIFICATIONS OF PULP PROVIDING SYSTEM FOR 3 TPD

(150-180 KGS/HR.)

OTHER BAGASSE/WOOD/BAMBOO PULP PRODUCTS

SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)

SUPPLIERS OF PLANT AND MACHINERY (INDIAN)

VENDORS ADDRESSES OF BIODEGRADABLE CUPS & PLATES

ADDRESSES OF TURNKEY SUPPLIERS

APPENDIX – A:

1. COST OF PLANT ECONOMICS

2. LAND & BUILDING

3. PLANT AND MACHINERY

4. FIXED CAPITAL INVESTMENT

5. RAW MATERIAL

6. SALARY AND WAGES

7. UTILITIES AND OVERHEADS

8. TOTAL WORKING CAPITAL

9. COST OF PRODUCTION

10. PROFITABILITY ANALYSIS

11. BREAK EVEN POINT

12. RESOURCES OF FINANCE

13. INTEREST CHART

14. DEPRECIATION CHART

15. CASH FLOW STATEMENT

16. PROJECTED BALANCE SHEET

How to Make Project Report?

Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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