BANANA FIBRE EXTRACTION AND HAND MADE PAPER
[EIRI/EDPR/1613] J.C.414
INTRODUCTION
The use of “Banana” fiber for textile and other purpose as natural material is a new concept for India. However, considerable research work has been done by textile research organizations including BITRA, CITRA, KVIC( Khadi Village Industry Corporation) and NRCB (National Research Centre for Banana-Trichy) and it has been found that banana fiber can be a very promising source of natural
fiber in the coming period. It may be noted that this fiber is already used successfully in Philippines since decades and hence it is also known popularly as “Manila Hemp”. The other name of this fiber is “Abaca”, it belongs to musa sapientum species.
The proposed project envisages setting up of a facility for Banana fiber extraction from waste banana stem, cleaning, grading and converting it up to finished product.
Banana is a gigantic herb and a food fruit crop an ancient species cultivated all over the world. India is a largest Banana producer next to Brazil.
The fruit is a main source of vitamin and protein and the leaves find its application as a bio plates for serving food. The other portions of Banana plant are dumped as waste and is converted as a fibre using fibre extraction machinery. This process is done only after harvesting the Banana.
In India we have around 5 lakhs hectares of banana cultivation and only 10% of banana waste is extracted as fibre.
Bananas occupy among tropical fruits a position comparable to that of apples among temperate fruits. Musa is the botanical name for bananas. They are grown over wide areas throughout the tropics from 30oN to 30oS of the equator. The major are the caribbean Islands, the central american countries, Eucador, Colombia and Brazil in S. America. The canary islands, Cameroons, Ivory Coast, Cong and Tanganyika in Africa, India, Pakistan, Malaysia, Indonesia, Pilipines in Asia and a number of Polynesian islands in the pacific.
The banana plant is cultivated mostly in the tropical but situated within the 60oF is others north and south of the equator.
In certain parts of India, in many pacific islands and in tropical of the people. Fresh fruit is later as dessert, while unripe fruit and fruit flour cooking types are eater as vegetable. Fruit pulp is dried and processed into flour or preserved in many forins for Subsequent use.
Banana is a fair source of calcium and iron and a rich source of pottasium, magnesium, sodium and phosphorus. Bananas contain comparatively large amounts of two physiologically important compounds namely serotonin and norepinephrine in addition to dopamine, 3,4, dihydroxy phenylalamine and an unidentified catecholamiac.
Banana pell is a potential source of pectin. Peels of green, yellow and brown bananas are reported to contain respectively 0.51, 0.38, and 0.46% soluble pectic substances and 1.28, 1.02, and 0.8% total pectic substances.
The skin and pulp of green banana contain antifungal substances, while the skin and the pulp of the ripe banana contain both antifungal and antibacterial substances.
COST ESTIMATION
Plant Capacity 1 Ton/Day Banana Fibre
2 Ton/Day Hand Made Paper From Banana Fibre
Land & Building ( 2000 Sq.mtr) Rs. 2.65 Cr
Plant & Machinery Rs. 55.00 Lacs
W.C. for 3 Months Rs. 61.57 Lacs
Total Capital Investment Rs. 3.91 Cr
Rate of Return 49%
Break Even Point 37%
CONTENTS
INTRODUCTION
HAND MADE PAPER
B.I.S. SPECIFICATION
1. SCOPE
2. TERMINOLOGY
3. CONDITIONS FOR HARVESTING AND STORAGE
4. OPTIMAL CONDITIONS OF STORAGE AND TRANSPORT OF BANANAS WITH ARTIFICIAL COOLING:
PROPERTIES AND CHARACTERISTICS
PROPERTIES AND CHARACTERISTICS OF BANANA FIBRE
PROPERTIES AND CHARACTERISTICS OF HAND MADE PAPER
USES AND APPLICATIONS
USES AND APPLICATIONS OF BANANA FIBRE
Application of banana fibre:
USES AND APPLICATIONS OF HAND MADE PAPER
MARKET SURVEY
Growth drivers
Why Gujarat?
TRENDS & FUTURE DEMAND OF MARKET
MANUFACTURERS OF HANDMADE PAPERS FROM BANANA
BANANA FIBRE EXTRACTING
METHOD OF EXTRACTION OF BANANA FIBRE
MANUFACTURING PROCESS
PULP FROM BANANA FIBRE AND MANUFACTURING OF HAND MADE PAPER
PULPING
BEATING
SHEET FORMATION
DRYING OF THE SHEET
SIZING
PAPER FINISHING
DETAILED PROCESS OF HAND MADE PAPER
PRELIMINARY TREATMENT
BEATING
SHEET FORMATION
PRESSING
PEELING & DRYING
TUB SIZING
CALENDERING
FINAL SORTING TRIMMING AND PACKING
PROCESS FLOW DIAGRAM
PROCESS FLOW DIAGRAM OF BANANA FIBRE
PROCESS FLOW DIAGRAM OF HAND MADE PAPER
FOR PULP MAKING AND HAND MADE PAPER FROM BANANA FIBRE
MANUFACTURING PROCESS OF KRAFT PAPER FROM BANANA TREE WASTE
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
Major provisions in road planning for multipurpose service are:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TERM LOANS:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
SUPPLIERS OF RAW MATERIALS
BANANA STEM
AGRO WASTE
CAUSTIC SODA
GELATIN
HYDROGEN PEROXIDE
COMPLETE PLANT SUPPLIERS FOR BANANA FIBRE EXTRACTION
COMPLETE PLANT SUPPLIERS FOR HANDMADE PAPER
SUPPLIERS OF PLANT AND MACHINERIES
CUTTING MACHINES
BOILERS
HYDRAULIC PRESS
AGITATOR
BUYER OF BANANA FIBER RAW
BUYER OF BANANA FIBER PAPER
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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