Detailed Project Report (DPR) on Benzalkonium Chloride (BKC)

Detailed Project Report (DPR) on Benzalkonium Chloride (BKC)

BENZALKONIUM CHLORIDE (BKC)

[EIRI/EDPR/1558] J.C.353


INTRODUCTION

Quaternary ammonium cation. The R groups may be the same or different alkyl or aryl groups. Also, the R groups may be connected.

Quaternary ammonium cations, also known as quats, are positively charged polyatomic ions of the structure NR4+, R being an alkyl group or an aryl group. Unlike the ammonium ion (NH4+) and the primary, secondary, or tertiary ammonium cations, the quaternary ammonium cations are permanently charged, independent of the pH of their solution. Quaternary ammonium salts or quaternary ammonium compounds (called quaternary amines in oilfield parlance) are salts of quaternary ammonium cations with an anion.

Benzalkonium chloride, also known as alkyldimethylbenzylammonium chloride and ADBAC, is a mixture of alkylbenzyldimethylammonium chlorides of various even-numbered alkyl chain lengths. This product is a nitrogenous cationic surface-acting agent belonging to the quaternary ammonium group. It has three main categories of use; as a biocide, a cationic surfactant and phase transfer agent in the chemical industry.


COST ESTIMATION

Plant Capacity            2 MT/Day

Land & Building (800 sq.mt.)    Rs. 94.00 Lac

Plant & Machinery                    Rs. 16.50 Lac

Working Capital for 1 Month    Rs. 24.16 Lac

Total Capital Investment          Rs. 1.39 Cr

Rate of Return                          32%

Break Even Point                      56%


CONTENTS

INTRODUCTION

BENZALKONIUM CHLORIDE

USES AND APPLICATION

PROPERTIES AND CHARACTERISTIES OF BENZALKONIUM CHLORIDE DODECYL DIMETHYL BENZYL AMMONIUM CHLORIDE

 (BENZALKONIUM CHLORIDE,)

PACKAGE AND STORAGE:

SPECIFICATION OF BENZALKONIUM CHLORIDE BENZALKONIUM CHLORIDE SOLUTIONS

CHARACTERISTICS OF BENZALKONIUM CHLORIDE DISINFECTANTS

ENVIRONMENTAL CHARACTERISTICS

MARKET SURVEY

PRESENT MANUFACTURERS/EXPORTERS/SUPPLIERS OF BENZALKONIUM CHLORIDE

MANUFACTURING PROCESS OF BENZALKONIUM CHLORIDE

MANUFACTURING PROCESS OF BENZALKONIUM CHLORIDE (50%)

PROCESS FLOW DIAGRAM

MANUFACTURING PROCESS OF BENZALKONIUM CHLORIDE 80%

ANALYSIS OF RESIDUAL PRODUCTS IN BENZALKONIUM CHLORIDE BY HIGH ERFORMANCE REQUIRED CHROMATOGRAPHY

RODUCT REGULATORY DATA SHEET FOR BENZALKONIUM CHLORIDE SOLUTION

QUATERNARY AMMONIUM COMPOUNDS

AND THEIR PREPARATION METHODS FABRIC CONDITIONING COMPOSITION

PLANT LAYOUT

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF PLANT & MACHINERIES


APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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